MasterClass Season 2 Episode 8

MasterClass Season 2 Episode 8

 

Join the Masterlass this week as Joshua Orchard shares his tips and trick for fiberglass and epoxy repairs on the Texan Model. Make your next repair a successful one with these do's and don'ts

 

Text Version of this episode:

 

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good evening ladies and

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gentlemen welcome back to

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the master class episode

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eight we're back joshua my

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friend how are you I'm good

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I'm good I'm I'm in my shop

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I'm in my happy place

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you've been busy you've

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been in the shop I have

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I've been doing so many fun

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things in the shop it's

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been great it's uh I know

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did you drop that video

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today or was it yesterday

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which one on the pea shooter

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the pea shooter that was

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yesterday okay yeah yeah I

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saw it uh I saw it this

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morning when I was logging

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in to make sure I scheduled

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this show tonight it's like

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yeah the pea shooter has

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been getting some love uh

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little bits here and there

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because that's really what

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I've had time for and you know you can

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have ten minutes here,

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fifteen minutes there,

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and get a lot done on CAD designs.

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And then you throw it on the

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printer and walk away.

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And then you come back and realize, oh,

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I measured that wrong.

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Make a revision,

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throw it back on the printer, walk away.

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So a lot of that.

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There's just been a lot of

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really fun details going on.

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The Peashooter,

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having a lot of fun dolling

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that airplane up and

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getting it ready for CEF in late April.

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It's going to be a really fun event.

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Yeah, she's looking real nice.

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I have a whole box full of

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Dubrow hardware to throw on

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that thing yet,

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so stay tuned for that for sure.

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It's going to be a big challenge.

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Get all of that on the plane.

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I like it.

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I like it.

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If you guys are just tuning in,

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drop in the chat where you

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guys are tuning in from.

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I know I've seen

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Uh, we've got South Dakota, West Virginia,

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Missouri, Daytona beach or Daytona,

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Florida, Mesa, Arizona, Brooklyn, Ohio,

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Farmington, New Mexico, St.

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Germain, France, France.

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That's the guy in the middle

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of the night for you.

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Go to bed.

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It'll be on YouTube in the morning.

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Uh, Princeton, West Virginia, Sheboygan,

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uh, Des Moines, Iowa.

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So, uh,

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we love seeing where everybody's

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tuning in from.

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Um,

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I'm going to drop a link to

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Joshua's YouTube channel

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for you guys to go check

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out all the cool stuff he's been doing.

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We were just talking about

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all the cool stuff he's

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been putting up as of recently.

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I know we're going to talk

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some iriglass and epoxy this evening.

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Yeah, we are.

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We are.

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Well,

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I wanted to have this episode mostly

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because I feel like pretty

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much every time I encounter

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someone who's never played

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with epoxy and fiberglass before,

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they think it's like this

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voodoo magic that they

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can't possibly wrap their minds around.

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If you've ever done paper mache,

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it's literally like that,

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only using different stuff.

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Really, it's quite that simple.

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You've got the glue or the flour and water,

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and you've got the liquid aspect,

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and then you've got the substrate aspect.

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So whether you're using

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tissue paper or newspaper

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or fiberglass cloth, it's the same idea.

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Same thing like if you go to

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do paper mache and you

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apply some of that glue or

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flour water or whatever,

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you want to make sure it's nice and wet.

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Same thing with the fiberglass.

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Make sure it's nice and wet

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all the way through.

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You can see where it's wet

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and you can see where it's

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dry and you just apply a

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little bit more or squish things around,

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rub it with your hand.

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It's really very, very approachable.

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It's just a little more messy.

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Requires a little bit more finesse.

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And sometimes it just needs

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a little bit of a guiding

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hand and perhaps a little

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sense of adventure on your side.

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Yeah, I can see.

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I think the epoxy factor is

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what's most intimidating to

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a lot of guys.

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And it's not just in model aviation.

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I've seen it in other aspects, too.

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I got a big fiberglass epoxy

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project this summer I'm doing,

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so we'll see how that goes.

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Well, good luck.

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It'll be interesting.

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Well, I mean, we can dig right in,

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but I did want to ask you

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one question before we get into this.

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Is that all right?

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Sure.

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All right.

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Putting you on the spot here.

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So you're going to Toledo, right?

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Yes.

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Dubrow will be at the Toledo

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show and the Dayton

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Modelrama show as well.

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All right.

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So you've said previously

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that you're on the lookout for a model.

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I am.

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You are.

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What model are you on the lookout for?

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More than likely, it's going to be a Cobb.

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Okay.

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Mm-hmm.

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Joshua's disappointed in me, I know.

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No, I'm not disappointed.

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Cubs are really good planes.

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Make sure you're ready on that rudder,

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young man.

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Now,

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the reason that I ask is this is a

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topic of conversation that

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I'd like to have in a future week.

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You have to go into these

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swap meets knowing what you want.

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You can't just go there and

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be surprised by...

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Something.

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Because more often than not,

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if you do that,

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I'm not saying that it

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doesn't happen or shouldn't happen,

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I'm saying that more often than not,

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it's not going to happen.

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A lot of the stuff at this is, frankly,

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is junk.

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Every once in a while you

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can find some real diamonds in the rough,

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and I certainly have.

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But you really need to go in

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with your eyes open and

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focused on what are you looking for?

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Have a plan.

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And then we can talk more about this later,

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but I thought I would

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initiate that conversation

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now and have people start

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thinking about it so that

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we can have some more

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interactive discussion with

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people in the future.

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Sound good?

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Sure.

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Yeah, I like it.

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I like it.

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I know there's already been

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quite a few swap meets

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already going on around the country.

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I saw the guys at RC Roundtable.

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They were at some shows.

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I don't think it was last weekend.

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I think it was the weekend before.

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It seems like every other

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weekend they're going.

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Yeah, yeah, yeah.

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But there are boats there

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that I'm just like, oh,

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that would be really fun to

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sort of play with that.

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That'd be kind of cool.

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And that's kind of the surprise factor.

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But then there is one model

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that I'm kind of on the lookout for.

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What are you on the lookout for?

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So it's a Fairchild PT-Nineteen.

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Okay.

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Guilty as charged.

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Why?

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It's not that particularly

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of an interesting airplane.

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It's a trainer aircraft.

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So the interesting part for

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me is the history.

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The history is that those

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airplanes were made

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literally half an hour away

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from me in Hagerstown, Maryland.

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Fairchild Aircraft Company

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was made in Maryland and

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that's my interest is the history.

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I want to explore the

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history more of the

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Fairchild PT-Nineteen.

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so yeah I know that there's

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uh an old great plains one

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and that there's an old

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hangar nine one they're

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both pretty big like in the

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eighty nine ninety inch

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category uh something like

00:09:11.447 --> 00:09:14.009
that so uh that's that's

00:09:14.089 --> 00:09:15.549
really what I'm looking for

00:09:15.830 --> 00:09:17.451
something in that area

00:09:17.490 --> 00:09:18.552
because I want to do some

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really fun details I want

00:09:19.893 --> 00:09:21.634
to explore this model and

00:09:22.254 --> 00:09:23.274
really get to know it

00:09:23.836 --> 00:09:26.477
rather intimately and play

00:09:26.498 --> 00:09:29.158
with landing gear configurations and and

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Look at the engine

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configurations and detail

00:09:33.241 --> 00:09:34.442
the cockpit and stuff like

00:09:34.602 --> 00:09:35.702
that kind of thing.

00:09:35.763 --> 00:09:36.683
Yeah, exactly.

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I want to explore this weird

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kind of goofy looking trainer.

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I've heard that the models

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all fly quite gentle and

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that's fine with me.

00:09:50.412 --> 00:09:51.812
I'm not looking for anything

00:09:51.832 --> 00:09:52.673
too aerobatic.

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I really just want to have a

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lot of fun playing with

00:09:57.456 --> 00:09:59.197
details and learning the history.

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RC Barn said he's got three

00:10:03.552 --> 00:10:05.052
tables at Toledo this year.

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There's always diamonds in

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the rough there.

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Yeah.

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Which we did see a few last year, I think.

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We did.

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We did, yeah.

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DynamicRC says the Dynafly PTs fly nice.

00:10:18.143 --> 00:10:19.764
He's had five now.

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Why five?

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Why not only one?

00:10:21.846 --> 00:10:25.528
Because...

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down is up and up is

00:10:28.327 --> 00:10:35.455
expensive right yes just

00:10:35.475 --> 00:10:36.596
poking fun a little there

00:10:36.635 --> 00:10:38.157
dynamic rc appreciate your

00:10:38.197 --> 00:10:40.960
comments now I'll look into

00:10:40.980 --> 00:10:41.919
the dynaflight but really

00:10:41.961 --> 00:10:42.780
I'm looking to pick up

00:10:42.841 --> 00:10:43.822
something just because it's

00:10:43.861 --> 00:10:46.865
fun that way um but yeah

00:10:46.884 --> 00:10:48.066
we'll see if anything turns

00:10:48.125 --> 00:10:49.767
out this year I will be at

00:10:49.826 --> 00:10:51.568
the lebanon rc expo in

00:10:51.609 --> 00:10:53.591
lebanon pennsylvania I have a table there

00:10:54.691 --> 00:10:56.351
I will be there with our

00:10:56.652 --> 00:10:59.254
friend Anthony from FPV Builds RC,

00:10:59.293 --> 00:11:00.534
who is sponsoring the event.

00:11:01.375 --> 00:11:02.576
He is a North America

00:11:02.897 --> 00:11:04.138
retailer on the East Coast

00:11:04.197 --> 00:11:06.760
for FrSky radio equipment.

00:11:07.120 --> 00:11:09.482
So it'll be fun.

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Sooner family said,

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when you're upside down, up is down.

00:11:12.985 --> 00:11:13.405
Correct.

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All right.

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So shall we get started with

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fiberglassing?

00:11:18.629 --> 00:11:19.250
Yes, sir.

00:11:19.291 --> 00:11:20.032
Okay.

00:11:20.111 --> 00:11:20.331
Okay.

00:11:21.322 --> 00:11:23.183
So the first thing that we

00:11:23.203 --> 00:11:24.304
have to talk about are the

00:11:24.345 --> 00:11:25.666
ingredients of the equation.

00:11:26.446 --> 00:11:30.528
So when you fiberglass,

00:11:31.288 --> 00:11:32.809
you know the answer to this, Brian.

00:11:33.591 --> 00:11:35.131
But you typically use

00:11:35.172 --> 00:11:37.533
something called an epoxy.

00:11:41.235 --> 00:11:45.798
Two trees and three dumb thumbs.

00:11:45.839 --> 00:11:46.519
Trees happen.

00:11:47.679 --> 00:11:48.100
And boy,

00:11:48.139 --> 00:11:49.520
my thumbs are getting dumber the

00:11:49.581 --> 00:11:50.562
older I get, I tell you.

00:11:54.195 --> 00:11:55.155
All right,

00:11:55.176 --> 00:11:58.515
so we had a conversation briefly,

00:11:58.556 --> 00:12:01.216
if you recall, last season about epoxy.

00:12:02.177 --> 00:12:04.476
This is Zapp Epoxy.

00:12:04.677 --> 00:12:05.857
This is their Z-Poxy.

00:12:05.878 --> 00:12:07.817
This is their finishing resin.

00:12:08.298 --> 00:12:09.077
And the reason that it's

00:12:09.118 --> 00:12:10.219
finishing resin is because

00:12:10.239 --> 00:12:12.538
you can see that it's quite

00:12:12.639 --> 00:12:14.438
thin in viscosity.

00:12:15.139 --> 00:12:16.720
It flows very, very well.

00:12:17.856 --> 00:12:19.538
The thirty minute curie epoxy,

00:12:20.340 --> 00:12:22.522
while it has a really long working time,

00:12:22.621 --> 00:12:23.763
it is quite thick.

00:12:24.344 --> 00:12:25.605
And the reason that you

00:12:25.825 --> 00:12:27.846
don't necessarily want that

00:12:28.388 --> 00:12:30.610
is because it's not going

00:12:30.649 --> 00:12:32.211
to work its way into the

00:12:32.312 --> 00:12:35.195
weave of the fiberglass.

00:12:35.835 --> 00:12:36.655
Now there are tips and

00:12:36.696 --> 00:12:38.677
tricks that you can do to thin it.

00:12:38.758 --> 00:12:39.958
You can add denatured

00:12:40.058 --> 00:12:41.461
alcohol to thin it out.

00:12:43.582 --> 00:12:45.283
But one of the big things is

00:12:45.344 --> 00:12:48.946
to try to find a dry time to do it.

00:12:49.346 --> 00:12:50.687
Thankfully the air is very

00:12:50.727 --> 00:12:52.028
dry in the winter here,

00:12:52.087 --> 00:12:53.589
relatively speaking, where I live.

00:12:54.090 --> 00:12:55.691
I have had situations where

00:12:56.370 --> 00:12:59.293
fiberglass and epoxy has flashed.

00:13:02.174 --> 00:13:03.336
It's a phenomenon where

00:13:03.596 --> 00:13:05.376
there's so much moisture in

00:13:05.437 --> 00:13:07.938
the air that it in fact

00:13:08.318 --> 00:13:11.380
separates the resin

00:13:12.062 --> 00:13:13.182
And the hardener.

00:13:13.283 --> 00:13:14.083
And the hardener.

00:13:14.764 --> 00:13:16.285
And it just, it stays sticky.

00:13:16.446 --> 00:13:19.068
It never cures.

00:13:19.109 --> 00:13:20.090
So that is a factor.

00:13:20.149 --> 00:13:21.250
Make sure that you know

00:13:21.331 --> 00:13:22.172
ahead of time that it's

00:13:22.192 --> 00:13:24.214
going to be dry or that

00:13:24.274 --> 00:13:25.195
you're going to do this in

00:13:25.215 --> 00:13:26.596
your home where you know

00:13:26.636 --> 00:13:28.278
that you can regulate the humidity.

00:13:29.960 --> 00:13:30.801
The other thing is

00:13:30.921 --> 00:13:32.783
definitely stay away in

00:13:32.822 --> 00:13:36.046
this hobby from polyester resins.

00:13:38.003 --> 00:13:38.964
So, for example,

00:13:39.024 --> 00:13:40.124
if you run down to your

00:13:40.163 --> 00:13:41.985
local hardware store, your Ace,

00:13:42.044 --> 00:13:47.006
your Maynard's or Menards, Home Depot,

00:13:47.067 --> 00:13:47.427
Lowe's,

00:13:47.927 --> 00:13:48.988
generally what you're going to

00:13:49.008 --> 00:13:50.067
find is something that's

00:13:50.288 --> 00:13:51.769
like what would be used for

00:13:51.828 --> 00:13:54.909
like boats or working with cars.

00:13:55.471 --> 00:13:56.431
And those are typically

00:13:56.530 --> 00:13:59.032
polyester resins as opposed

00:13:59.072 --> 00:14:01.452
to true epoxy resins.

00:14:03.104 --> 00:14:03.804
The reason you don't

00:14:03.845 --> 00:14:05.144
necessarily want those is

00:14:05.205 --> 00:14:07.966
because they induce more of

00:14:08.006 --> 00:14:10.668
an exothermic reaction when

00:14:10.788 --> 00:14:12.428
they are mixed with their hardener.

00:14:12.568 --> 00:14:14.750
So the chemical reaction

00:14:14.811 --> 00:14:17.312
itself generates heat and

00:14:17.392 --> 00:14:19.192
so the resin expands and

00:14:19.212 --> 00:14:21.234
then as it cools it shrinks.

00:14:21.894 --> 00:14:23.075
And so you end up having

00:14:23.174 --> 00:14:25.676
warps and little things in

00:14:25.736 --> 00:14:27.277
these kinds of applications

00:14:27.356 --> 00:14:28.298
that you end up having to

00:14:28.337 --> 00:14:30.119
do more work and sand out.

00:14:31.025 --> 00:14:32.469
Not necessarily a bad thing

00:14:32.489 --> 00:14:34.533
in some situations, but more often not,

00:14:34.633 --> 00:14:35.855
it becomes problematic.

00:14:36.375 --> 00:14:37.018
And in addition,

00:14:37.077 --> 00:14:40.403
they're far more stinky as a result.

00:14:41.801 --> 00:14:43.902
um so be aware of that

00:14:44.121 --> 00:14:45.182
especially if you're using

00:14:45.222 --> 00:14:47.224
it in enclosed space like a

00:14:47.283 --> 00:14:50.085
small garage or a room you

00:14:50.265 --> 00:14:52.366
really don't want to be

00:14:52.427 --> 00:14:53.246
messing around with this

00:14:53.287 --> 00:14:54.947
stuff and breathing all of

00:14:54.967 --> 00:14:56.208
those fumes whereas opposed

00:14:56.229 --> 00:14:58.129
to epoxy resins like stuff

00:14:58.149 --> 00:14:59.591
from zap it's really not

00:14:59.630 --> 00:15:02.231
that bad it's not a big deal um

00:15:04.975 --> 00:15:05.414
I'll tell you,

00:15:06.056 --> 00:15:08.755
using epoxy in the basement

00:15:08.855 --> 00:15:09.836
here in my home,

00:15:10.236 --> 00:15:11.177
where the furnace is

00:15:11.336 --> 00:15:12.658
literally twenty feet from me,

00:15:15.038 --> 00:15:16.019
the smell does not go

00:15:16.078 --> 00:15:17.719
anywhere outside of this basement.

00:15:19.019 --> 00:15:21.860
So, there is that.

00:15:22.320 --> 00:15:23.801
The other thing that you're going to want,

00:15:23.841 --> 00:15:25.201
the other ingredient aside

00:15:25.221 --> 00:15:28.802
from your epoxy, is your cloth.

00:15:29.302 --> 00:15:31.143
Cloth comes in a number of different

00:15:31.831 --> 00:15:33.293
flavors, shall we say.

00:15:34.153 --> 00:15:35.755
I'm going to hold this up pretty close.

00:15:35.816 --> 00:15:37.636
Hopefully you can see this

00:15:37.756 --> 00:15:39.719
and that the camera will focus.

00:15:39.739 --> 00:15:40.200
There you go.

00:15:40.220 --> 00:15:40.720
There you go.

00:15:41.421 --> 00:15:43.623
So we have a nice weave on this fabric.

00:15:43.663 --> 00:15:44.783
It's very small.

00:15:46.345 --> 00:15:48.647
But typically when you go

00:15:48.807 --> 00:15:51.149
and buy fiberglass cloth,

00:15:51.208 --> 00:15:53.812
you buy it in what's called weight.

00:15:54.692 --> 00:15:56.173
So you have something that's like

00:15:56.946 --> 00:15:59.769
six ounces per square foot

00:15:59.869 --> 00:16:02.270
or square yard and so

00:16:02.311 --> 00:16:04.232
that's that's the weight

00:16:04.692 --> 00:16:07.154
now you can have a heavy

00:16:07.274 --> 00:16:10.437
weight cloth but this is

00:16:10.498 --> 00:16:11.538
like stuff that you would

00:16:11.578 --> 00:16:12.980
get at the hardware store

00:16:13.080 --> 00:16:15.621
right for fixing a car look

00:16:15.682 --> 00:16:19.785
at the size of the weave

00:16:19.826 --> 00:16:21.847
compared to this other stuff

00:16:24.398 --> 00:16:25.219
so really what you're

00:16:25.239 --> 00:16:27.240
looking it's a much finer

00:16:27.841 --> 00:16:30.702
weave and these are

00:16:30.763 --> 00:16:32.304
honestly about the same in

00:16:32.345 --> 00:16:35.307
terms of weight all right

00:16:35.807 --> 00:16:37.528
the difference is this

00:16:37.568 --> 00:16:39.530
stuff because of the finer

00:16:40.812 --> 00:16:42.613
weave it goes around

00:16:42.673 --> 00:16:44.534
corners much better like

00:16:44.754 --> 00:16:46.176
tight corners you can bend

00:16:46.216 --> 00:16:47.817
it around corners whereas the large stuff

00:16:48.424 --> 00:16:50.885
this stuff it does it does

00:16:50.985 --> 00:16:53.226
not want to bend hardly at

00:16:53.287 --> 00:16:55.447
all unless you do it on a

00:16:55.808 --> 00:16:58.389
bias uh brian you know what

00:16:58.429 --> 00:16:59.769
bias is right I'm assuming

00:17:02.351 --> 00:17:05.772
uh no okay so bias bias you

00:17:05.813 --> 00:17:07.273
have you have strands

00:17:07.334 --> 00:17:08.674
running horizontal and

00:17:08.755 --> 00:17:09.855
strands running vertical

00:17:09.875 --> 00:17:11.395
all right it's creating a lattice

00:17:12.384 --> 00:17:13.885
So when you go to layer,

00:17:14.125 --> 00:17:15.287
typically you want to do

00:17:15.346 --> 00:17:17.068
something at a bias.

00:17:17.189 --> 00:17:18.589
So you have the horizontal

00:17:18.671 --> 00:17:19.351
and the vertical,

00:17:19.771 --> 00:17:20.673
and you put it to a

00:17:20.732 --> 00:17:21.973
forty-five degree angle.

00:17:22.013 --> 00:17:23.214
Okay?

00:17:23.635 --> 00:17:24.817
Got it.

00:17:24.836 --> 00:17:27.019
So you can really do some

00:17:27.058 --> 00:17:29.201
good bending on the bias,

00:17:30.241 --> 00:17:31.323
but it's not going to want

00:17:31.343 --> 00:17:34.646
to bend not on the bias, right?

00:17:35.680 --> 00:17:38.743
So with the finer strands,

00:17:38.864 --> 00:17:40.306
you get much better

00:17:40.365 --> 00:17:43.049
cornering and more precise shapes.

00:17:44.291 --> 00:17:45.794
And then the lighter weight,

00:17:46.755 --> 00:17:48.176
not only does it help fill

00:17:48.217 --> 00:17:49.377
the weave of the thicker

00:17:49.419 --> 00:17:50.400
fabric underneath,

00:17:51.317 --> 00:17:53.759
uh in between but it also is

00:17:53.819 --> 00:17:56.560
able to conform to compound

00:17:56.601 --> 00:17:57.981
curves and take those

00:17:58.021 --> 00:17:59.722
corners exceptionally well

00:18:00.623 --> 00:18:02.223
so that that that is why we

00:18:02.284 --> 00:18:03.944
have the super lightweight

00:18:03.964 --> 00:18:04.805
stuff this is from our

00:18:04.845 --> 00:18:06.365
friends at deluxe materials

00:18:06.465 --> 00:18:08.287
in the uk they've sent us a

00:18:08.307 --> 00:18:09.107
whole bunch of stuff and

00:18:09.147 --> 00:18:10.608
this is their fine material

00:18:10.648 --> 00:18:12.809
and I'll try to again zoom

00:18:12.930 --> 00:18:14.911
in it's in the plastic but

00:18:14.931 --> 00:18:16.652
you should be able to see

00:18:16.832 --> 00:18:20.493
uh get my face out of here

00:18:22.775 --> 00:18:23.796
Come on.

00:18:23.875 --> 00:18:24.476
There we go.

00:18:25.896 --> 00:18:30.317
So you can see that this this weave,

00:18:30.878 --> 00:18:32.298
you can see pretty well defined,

00:18:32.398 --> 00:18:34.200
but it's very hard to see

00:18:34.220 --> 00:18:35.980
it through the camera on

00:18:36.020 --> 00:18:38.981
the fine wave stuff because it is tiny,

00:18:39.261 --> 00:18:39.883
tiny, tiny,

00:18:39.923 --> 00:18:41.163
tiny on the lightweight stuff.

00:18:41.884 --> 00:18:43.144
And that is what's going to

00:18:43.163 --> 00:18:45.025
give you your best surface finish.

00:18:45.731 --> 00:18:47.613
So usually surface finish is

00:18:47.653 --> 00:18:49.074
done after you've done all

00:18:49.115 --> 00:18:50.414
of your heavy glass work

00:18:50.536 --> 00:18:52.477
and any of your surface imperfections.

00:18:53.837 --> 00:18:55.479
This is Model Light again

00:18:55.519 --> 00:18:58.421
from our friends at Deluxe Products.

00:18:58.500 --> 00:18:59.721
It's a very lightweight

00:18:59.781 --> 00:19:01.103
filler that you can spread

00:19:01.143 --> 00:19:02.144
and kind of smooth and then

00:19:02.183 --> 00:19:03.044
you sand it back.

00:19:04.865 --> 00:19:07.186
The other thing that you can do is, again,

00:19:07.326 --> 00:19:09.128
using the power of epoxy,

00:19:09.368 --> 00:19:13.010
you can mix in epoxy with micro balloons.

00:19:13.030 --> 00:19:15.073
And these are tiny glass spheres.

00:19:16.050 --> 00:19:18.051
Um, don't want to breathe them too heavily,

00:19:19.412 --> 00:19:20.413
but you mix that up and it

00:19:20.653 --> 00:19:22.032
almost makes like a

00:19:22.192 --> 00:19:23.894
toothpaste consistency.

00:19:23.913 --> 00:19:24.614
All right.

00:19:24.794 --> 00:19:26.914
And then you can spatula

00:19:26.934 --> 00:19:30.256
that into big gaping holes or, uh,

00:19:31.096 --> 00:19:32.297
other imperfections,

00:19:32.336 --> 00:19:33.217
or even if you want to

00:19:33.257 --> 00:19:35.778
create a small filet, uh,

00:19:35.917 --> 00:19:37.679
around like an empanage or,

00:19:37.818 --> 00:19:39.499
or a wing filet, uh,

00:19:39.638 --> 00:19:41.740
anywhere you want to try to smooth out.

00:19:42.828 --> 00:19:44.089
It's a really great tool for

00:19:44.150 --> 00:19:45.171
doing that because it makes

00:19:45.230 --> 00:19:47.352
it very very hard but also

00:19:47.511 --> 00:19:48.711
the micro balloons help

00:19:48.731 --> 00:19:50.452
make it very very sandable.

00:19:51.294 --> 00:19:53.555
So you put in excess and you

00:19:53.595 --> 00:19:54.435
sand it back and we're

00:19:54.476 --> 00:19:55.276
actually going to talk a

00:19:55.296 --> 00:19:56.557
little bit more about that

00:19:56.596 --> 00:19:57.757
tonight because of the

00:19:57.797 --> 00:19:59.238
demonstration that I've got going.

00:19:59.798 --> 00:20:02.059
Questions so far?

00:20:02.932 --> 00:20:05.513
So Suter family is asking,

00:20:05.614 --> 00:20:07.055
what is the working time of

00:20:07.095 --> 00:20:09.517
the finishing resin epoxy

00:20:09.537 --> 00:20:10.116
you'll be using?

00:20:10.656 --> 00:20:11.557
Very good question.

00:20:11.597 --> 00:20:12.337
Very good question.

00:20:12.397 --> 00:20:14.259
So the finishing resin from ZAP,

00:20:14.278 --> 00:20:15.400
and this will vary from

00:20:15.440 --> 00:20:16.680
manufacturer to manufacturer.

00:20:16.720 --> 00:20:18.240
So don't be a man and not

00:20:18.280 --> 00:20:19.281
read the instructions.

00:20:19.781 --> 00:20:20.843
Read the instructions.

00:20:21.262 --> 00:20:21.482
Okay.

00:20:22.443 --> 00:20:23.585
The finishing resin from

00:20:23.625 --> 00:20:26.087
Zapp has a working time, a pot time,

00:20:26.428 --> 00:20:28.369
sometimes referred to, of about an hour.

00:20:29.530 --> 00:20:30.813
Kind of depends on the temperature.

00:20:31.232 --> 00:20:33.275
Right now it's freezing in my shop,

00:20:33.355 --> 00:20:35.637
so working time is a little bit longer.

00:20:36.397 --> 00:20:37.779
Full cure time on the box

00:20:37.799 --> 00:20:38.780
says about three hours.

00:20:39.181 --> 00:20:41.243
For me, today in the basement, four.

00:20:41.263 --> 00:20:42.244
Okay.

00:20:44.002 --> 00:20:45.864
just because it's so cold.

00:20:46.923 --> 00:20:48.484
So that is a factor as well.

00:20:48.684 --> 00:20:50.644
It can sometimes work to your advantage.

00:20:51.525 --> 00:20:52.326
In the summertime,

00:20:52.425 --> 00:20:53.046
it can work to your

00:20:53.086 --> 00:20:54.705
disadvantage or to your

00:20:54.746 --> 00:20:56.826
advantage depends on how you want.

00:20:57.707 --> 00:20:59.147
Also note that the longer

00:20:59.847 --> 00:21:02.308
working slash cure time that you have,

00:21:03.009 --> 00:21:06.069
the more brittle the fiberglass will be.

00:21:06.529 --> 00:21:10.451
So like five minute epoxy, you can almost

00:21:11.890 --> 00:21:13.510
Bend that epoxy if you

00:21:13.550 --> 00:21:15.311
create like a long roll of

00:21:15.332 --> 00:21:16.932
it or a bead of it as

00:21:16.992 --> 00:21:17.953
opposed to this stuff It's

00:21:18.114 --> 00:21:19.013
just gonna snap,

00:21:19.513 --> 00:21:20.295
you know kind of like

00:21:20.355 --> 00:21:23.376
toffee So keep that in mind too.

00:21:23.436 --> 00:21:25.076
What really helps bring

00:21:25.136 --> 00:21:28.278
things along is The the

00:21:28.318 --> 00:21:30.079
fiberglass cloth itself.

00:21:30.160 --> 00:21:31.820
That is what brings the strength.

00:21:32.080 --> 00:21:35.663
Okay, the epoxy itself Adds some strength,

00:21:35.722 --> 00:21:37.423
but really it's a binder

00:21:37.964 --> 00:21:40.066
for the fibers Okay

00:21:40.987 --> 00:21:41.366
Got it.

00:21:41.446 --> 00:21:42.968
We got two more questions.

00:21:44.088 --> 00:21:46.990
Flying Fin RC is tuning in from the UK.

00:21:47.790 --> 00:21:48.432
He's asking,

00:21:48.491 --> 00:21:49.932
is there an alternative to

00:21:49.992 --> 00:21:51.973
epoxy for covering and

00:21:52.294 --> 00:21:54.536
asked if you've used Easy Coat?

00:21:55.215 --> 00:21:55.556
Yes.

00:21:55.756 --> 00:21:56.017
Okay.

00:21:56.136 --> 00:21:56.977
So Easy Coat.

00:21:57.537 --> 00:21:58.137
Easy Coat.

00:21:58.258 --> 00:21:59.578
I have a bottle right here.

00:22:00.459 --> 00:22:00.960
Easy Coat.

00:22:01.579 --> 00:22:03.000
I have more of this stuff.

00:22:03.300 --> 00:22:04.682
Deluxe sent more of this

00:22:04.721 --> 00:22:06.202
stuff because I need to go

00:22:06.343 --> 00:22:07.983
over this stuff that I'm

00:22:08.003 --> 00:22:09.305
going to show you tonight when I'm done.

00:22:10.546 --> 00:22:12.186
So Easy Coat is essentially

00:22:12.346 --> 00:22:13.247
a sanding sealer.

00:22:13.567 --> 00:22:14.987
I've looked at the safety

00:22:15.007 --> 00:22:18.708
data sheet mostly because

00:22:18.728 --> 00:22:19.989
I'm a scientist and

00:22:20.469 --> 00:22:21.189
everything that I do

00:22:21.229 --> 00:22:22.388
revolves around being safe,

00:22:22.489 --> 00:22:23.930
whether it's pressure, chemicals,

00:22:23.990 --> 00:22:24.890
biologics, whatever.

00:22:25.670 --> 00:22:26.829
So it's essentially the same

00:22:26.849 --> 00:22:28.191
thing as sanding sealer or

00:22:28.250 --> 00:22:29.530
water-based polyurethane.

00:22:29.671 --> 00:22:30.590
It's a very specific

00:22:30.631 --> 00:22:31.932
concentration of it and it

00:22:31.951 --> 00:22:33.392
works exceptionally well

00:22:34.965 --> 00:22:38.186
You can also mix that with micro balloons.

00:22:39.107 --> 00:22:40.528
What that does is,

00:22:40.709 --> 00:22:44.611
like say you have your finish fiberglass,

00:22:44.750 --> 00:22:47.892
because of how thin Easy Coat is,

00:22:48.232 --> 00:22:49.834
you can do multiple layers

00:22:49.894 --> 00:22:51.453
of the Easy Coat and cure it out.

00:22:51.473 --> 00:22:53.075
It's really nice because it's water-based,

00:22:53.154 --> 00:22:53.414
right?

00:22:53.796 --> 00:22:54.736
You can accelerate the

00:22:54.776 --> 00:22:56.876
drying using the sun with

00:22:57.037 --> 00:22:58.258
UV as well as the heat.

00:22:58.577 --> 00:22:59.739
I use a hair dryer.

00:22:59.759 --> 00:23:01.440
I have a dedicated hair dryer in my shop.

00:23:02.000 --> 00:23:03.340
Don't use your wife's hair dryer.

00:23:03.361 --> 00:23:04.020
She will kill you.

00:23:05.362 --> 00:23:07.563
And then you can dry it and

00:23:07.583 --> 00:23:08.523
do multiple coats,

00:23:08.564 --> 00:23:10.184
like scratch it up in between coats,

00:23:10.585 --> 00:23:11.244
that kind of thing,

00:23:11.585 --> 00:23:12.826
and then sand it back.

00:23:13.645 --> 00:23:16.048
Or you can just do a thick

00:23:16.067 --> 00:23:18.888
coat of the Easy Coat mixed

00:23:19.009 --> 00:23:20.109
with Micro Balloons,

00:23:20.150 --> 00:23:21.510
and that will help fill the weave too.

00:23:22.111 --> 00:23:23.511
Sand all of that back,

00:23:24.071 --> 00:23:26.493
and then do a final finish Easy Coat,

00:23:27.594 --> 00:23:29.035
and then apply paint, all right?

00:23:30.021 --> 00:23:31.061
So there are a number of

00:23:31.122 --> 00:23:33.042
different ways that you can do a finish.

00:23:33.903 --> 00:23:36.163
Note that the Easy Coat does

00:23:36.403 --> 00:23:40.045
not add all that much strength.

00:23:40.704 --> 00:23:41.885
It will be a fairly

00:23:41.965 --> 00:23:45.406
resilient surface for accepting paint.

00:23:46.307 --> 00:23:48.847
But in terms of adding strength to a wing,

00:23:49.367 --> 00:23:50.288
it will not.

00:23:51.208 --> 00:23:53.409
Epoxy and fiberglass will.

00:23:54.619 --> 00:23:56.161
So sometimes a model is

00:23:56.201 --> 00:23:58.063
designed to be built with

00:23:58.182 --> 00:23:59.884
the epoxy and fiberglass,

00:24:00.605 --> 00:24:02.207
like if you're doing an entire wing.

00:24:03.828 --> 00:24:04.869
If that's the case,

00:24:05.470 --> 00:24:07.172
do not use easy coat because

00:24:08.700 --> 00:24:09.359
you're going to have a very

00:24:09.400 --> 00:24:11.560
sad day at one point, I promise.

00:24:11.580 --> 00:24:13.961
All right, next question.

00:24:14.643 --> 00:24:15.663
Rick Rader asked,

00:24:15.722 --> 00:24:17.163
and I think this is a great question,

00:24:17.324 --> 00:24:18.163
for strength,

00:24:18.443 --> 00:24:20.184
is it better to use multiple

00:24:20.244 --> 00:24:21.705
layers of lightweight

00:24:21.766 --> 00:24:23.567
fiberglass or use one

00:24:23.866 --> 00:24:27.627
heavier weighted fiberglass?

00:24:28.689 --> 00:24:30.049
It depends on your application.

00:24:30.069 --> 00:24:33.191
And what I mean by that is,

00:24:34.151 --> 00:24:35.672
so if you have one

00:24:36.211 --> 00:24:37.613
heavyweight fiberglass,

00:24:38.173 --> 00:24:40.194
When you go to sand that smooth,

00:24:40.335 --> 00:24:41.076
it's going to be a lot of

00:24:41.115 --> 00:24:42.076
work to get it smooth and

00:24:42.096 --> 00:24:42.977
then you're going to be

00:24:43.017 --> 00:24:43.936
left with all these little

00:24:43.997 --> 00:24:45.258
divots all over it that you

00:24:45.298 --> 00:24:51.142
eventually have to fill with more epoxy.

00:24:51.182 --> 00:24:52.521
Which is why when you do a

00:24:52.582 --> 00:24:55.183
layup in a situation where

00:24:55.203 --> 00:24:58.465
you're going to do a final paint finish,

00:24:59.271 --> 00:25:00.874
You apply the heavyweight

00:25:00.913 --> 00:25:03.436
stuff for your strength and

00:25:03.497 --> 00:25:05.157
however many layers of that

00:25:05.318 --> 00:25:08.162
per the strength that you're requesting.

00:25:08.301 --> 00:25:10.584
And then you do finish layer over top.

00:25:11.005 --> 00:25:12.125
Some people prefer to have

00:25:12.145 --> 00:25:13.686
an intermediate layer of cloth.

00:25:15.528 --> 00:25:16.711
And then it depends on like

00:25:16.990 --> 00:25:18.653
how heavy you're going for.

00:25:18.772 --> 00:25:19.713
So for example,

00:25:20.709 --> 00:25:21.869
Discus Launch Gliders.

00:25:21.990 --> 00:25:24.811
They're using Kevlar and

00:25:24.991 --> 00:25:26.732
carbon fiber cloths,

00:25:27.932 --> 00:25:29.614
not necessarily fiberglass

00:25:29.795 --> 00:25:31.655
cloths because they are stronger.

00:25:32.816 --> 00:25:35.678
But they have thinner weave

00:25:36.679 --> 00:25:39.681
with all of this fiberglass, or sorry,

00:25:39.980 --> 00:25:40.601
epoxy,

00:25:42.883 --> 00:25:45.463
because they want it as light as

00:25:45.503 --> 00:25:46.785
they possibly can.

00:25:46.805 --> 00:25:48.385
They're really threading the

00:25:48.425 --> 00:25:50.166
needle of balancing strength

00:25:51.163 --> 00:25:54.046
And lightness, okay?

00:25:54.266 --> 00:25:56.307
Mass matters on those airplanes.

00:25:56.708 --> 00:25:57.769
So if you really don't care

00:25:57.808 --> 00:25:59.750
about the mass all that much, I mean,

00:25:59.770 --> 00:26:01.511
just go with whatever your gut tells you,

00:26:01.531 --> 00:26:02.813
whatever's going to be easiest.

00:26:02.873 --> 00:26:04.013
But if you're really going

00:26:04.054 --> 00:26:04.934
for something that's going

00:26:04.954 --> 00:26:06.015
to be structural,

00:26:07.115 --> 00:26:08.537
you kind of have to be the

00:26:08.696 --> 00:26:10.778
one to do your own engineering.

00:26:11.960 --> 00:26:12.780
So ask around.

00:26:13.221 --> 00:26:13.980
So that's why I say it

00:26:14.020 --> 00:26:15.321
really depends on your application.

00:26:16.643 --> 00:26:16.963
Got it.

00:26:17.703 --> 00:26:18.144
Caught up.

00:26:18.964 --> 00:26:19.945
Okay, very good.

00:26:21.007 --> 00:26:22.028
So at this point,

00:26:22.888 --> 00:26:26.374
I am going to show you guys the wings.

00:26:26.934 --> 00:26:27.695
As you can tell,

00:26:27.895 --> 00:26:28.958
I've got a whole bunch of

00:26:28.998 --> 00:26:30.099
stuff laying around here

00:26:30.901 --> 00:26:34.726
because I've been working right now.

00:26:35.825 --> 00:26:36.965
The first thing I'll show

00:26:36.986 --> 00:26:38.749
you guys is that I do have

00:26:38.808 --> 00:26:41.692
the covers done for the wheels,

00:26:41.731 --> 00:26:42.833
which is kind of exciting.

00:26:42.873 --> 00:26:44.154
That's a big milestone.

00:26:44.194 --> 00:26:45.717
These did not exist before.

00:26:46.438 --> 00:26:48.319
The three D prints have just

00:26:48.359 --> 00:26:50.603
been an absolute joy to work with.

00:26:51.723 --> 00:26:52.525
Couldn't be happier.

00:26:53.457 --> 00:26:54.498
But where we are right now

00:26:54.718 --> 00:26:57.401
is we are trying to, if you recall,

00:26:58.442 --> 00:27:00.963
mend and integrate some

00:27:01.423 --> 00:27:02.925
additional reinforcements.

00:27:02.945 --> 00:27:04.666
I'm going to try to bring

00:27:04.686 --> 00:27:06.108
this closer to the camera.

00:27:07.930 --> 00:27:09.592
And then if you can see this

00:27:09.652 --> 00:27:10.772
little V shape.

00:27:11.813 --> 00:27:13.394
here just below my thumb

00:27:13.994 --> 00:27:15.636
where there was no material

00:27:15.856 --> 00:27:17.898
all there and that induced

00:27:17.959 --> 00:27:19.441
some cracking right here in

00:27:19.480 --> 00:27:21.742
this plastic piece and so

00:27:21.782 --> 00:27:23.144
what I'm trying to do is

00:27:23.203 --> 00:27:24.885
I'm trying to reinforce

00:27:24.905 --> 00:27:27.087
this from the backside as

00:27:27.147 --> 00:27:29.490
well as create a more scale

00:27:29.529 --> 00:27:32.032
line between here and here

00:27:32.845 --> 00:27:33.505
In addition,

00:27:33.845 --> 00:27:36.105
there's this bump ridge over

00:27:36.165 --> 00:27:37.946
here that doesn't

00:27:37.967 --> 00:27:39.386
transition well between the

00:27:39.406 --> 00:27:40.587
plastic and the wing.

00:27:41.087 --> 00:27:42.147
So I'm trying to create a

00:27:42.188 --> 00:27:44.949
transition as well.

00:27:45.068 --> 00:27:45.288
Now,

00:27:45.949 --> 00:27:48.069
what I've done is I've taken some of

00:27:48.109 --> 00:27:50.131
our fiberglass and epoxy

00:27:50.810 --> 00:27:52.112
and scratched it up on the

00:27:52.352 --> 00:27:55.492
inside of the wing.

00:27:55.512 --> 00:27:56.853
A little hard to see now

00:27:57.173 --> 00:27:59.773
that the epoxy is in there

00:27:59.794 --> 00:28:01.174
with some micro balloons to

00:28:01.214 --> 00:28:02.295
help fill things up.

00:28:04.067 --> 00:28:08.872
But I scratched up with this sixty grit,

00:28:09.272 --> 00:28:11.275
sixty grit sandpaper.

00:28:11.355 --> 00:28:12.536
Just scratched everything up,

00:28:12.576 --> 00:28:13.836
removed paint, etc.

00:28:14.557 --> 00:28:16.619
That way I could wrap this

00:28:17.180 --> 00:28:20.502
fiberglass and epoxy around the corner.

00:28:21.104 --> 00:28:23.286
That way I create a wall here.

00:28:24.586 --> 00:28:25.627
Now with this wall,

00:28:27.133 --> 00:28:29.294
There's some gaps as well,

00:28:29.334 --> 00:28:30.734
and that's why I took the

00:28:30.775 --> 00:28:32.476
remaining epoxy that was in

00:28:32.516 --> 00:28:33.257
my little cup.

00:28:33.436 --> 00:28:35.538
I'm using these tiny little

00:28:35.577 --> 00:28:38.880
paper cups that I ordered off of Amazon.

00:28:39.721 --> 00:28:41.201
They're like little medicine cups.

00:28:42.133 --> 00:28:43.354
But since they're paper, you know,

00:28:43.374 --> 00:28:44.575
they're biodegradable and I

00:28:44.615 --> 00:28:45.214
can throw them in the

00:28:45.255 --> 00:28:46.496
garbage and feel less

00:28:46.536 --> 00:28:47.656
guilty about throwing them

00:28:47.696 --> 00:28:50.558
away as opposed to plastic cup.

00:28:52.240 --> 00:28:54.501
But mix that up and then

00:28:54.541 --> 00:28:55.923
apply the glass cloth.

00:28:55.942 --> 00:28:57.943
But then I have leftover epoxy.

00:28:58.023 --> 00:28:59.684
And so I just added micro

00:28:59.704 --> 00:29:00.746
balloons to whatever was

00:29:00.806 --> 00:29:02.907
left and then filled in.

00:29:03.720 --> 00:29:05.280
this crease right here a

00:29:05.320 --> 00:29:07.402
little bit as well as this

00:29:07.461 --> 00:29:08.682
part here which I prepped

00:29:08.742 --> 00:29:11.124
by removing some of the

00:29:11.284 --> 00:29:12.625
plastic film covering

00:29:13.365 --> 00:29:14.625
roughing things up again

00:29:14.826 --> 00:29:17.126
with the sandpaper and then

00:29:17.646 --> 00:29:18.807
applying that here and

00:29:18.827 --> 00:29:19.688
there's a little bit of a

00:29:19.788 --> 00:29:21.429
blob that we can sand off

00:29:21.489 --> 00:29:24.310
right there not a huge deal all right

00:29:26.493 --> 00:29:29.156
So, first things first,

00:29:29.356 --> 00:29:31.979
this is raw from the layup.

00:29:32.098 --> 00:29:34.882
I set this on earlier this afternoon,

00:29:34.981 --> 00:29:36.163
took me ten minutes to do,

00:29:36.182 --> 00:29:39.385
it's on my lunch break, not a huge deal.

00:29:39.766 --> 00:29:41.167
The first thing I'll tell you is

00:29:41.880 --> 00:29:43.461
have a glove ready I've got

00:29:44.162 --> 00:29:45.561
a box of nitrile gloves

00:29:45.582 --> 00:29:46.663
that I like to keep around

00:29:47.423 --> 00:29:49.025
just because it's messy and

00:29:49.045 --> 00:29:50.105
you can see that I've got

00:29:50.226 --> 00:29:51.226
stuff on it and you can

00:29:51.385 --> 00:29:54.428
clean up stuff the epoxy

00:29:55.009 --> 00:29:56.750
will wipe up pretty easy

00:29:57.130 --> 00:29:58.971
with isopropyl alcohol I

00:29:59.030 --> 00:30:00.211
always have a bottle ready

00:30:00.491 --> 00:30:01.992
on my bench with isopropyl

00:30:02.073 --> 00:30:02.913
alcohol whenever

00:30:03.693 --> 00:30:08.156
I am working with epoxy.

00:30:08.217 --> 00:30:10.218
From there, yeah,

00:30:10.518 --> 00:30:11.679
you can use a paper towel

00:30:11.719 --> 00:30:14.079
to blot or wipe whatever you need.

00:30:14.820 --> 00:30:15.721
But I prefer,

00:30:15.800 --> 00:30:16.862
since we're using some pretty

00:30:16.882 --> 00:30:17.582
harsh chemicals,

00:30:18.082 --> 00:30:19.502
my fingers are my best tool

00:30:19.682 --> 00:30:20.384
most of the time.

00:30:20.844 --> 00:30:22.505
So that's why I always have a glove ready.

00:30:24.076 --> 00:30:25.477
paper towels I have a scrap

00:30:25.517 --> 00:30:26.897
paper towel here in

00:30:26.978 --> 00:30:28.339
addition I have a roll to

00:30:28.380 --> 00:30:31.501
the side so always have

00:30:31.781 --> 00:30:33.763
things ready to clean up

00:30:33.903 --> 00:30:37.007
your mess and from here

00:30:37.067 --> 00:30:38.127
we're gonna make more of a

00:30:38.167 --> 00:30:39.608
mess I have dedicated

00:30:39.689 --> 00:30:41.170
scissors for two things I

00:30:41.230 --> 00:30:43.632
have dedicated scissors for

00:30:43.751 --> 00:30:46.555
cutting my fiberglass cloth

00:30:47.714 --> 00:30:48.455
and I have these really

00:30:48.496 --> 00:30:50.617
nice Fiskars scissors that

00:30:50.637 --> 00:30:53.140
are very very sharp their only job is

00:30:53.758 --> 00:30:56.319
only job is to cut fiberglass cloth.

00:30:56.500 --> 00:30:59.061
I will not use them for anything else.

00:30:59.823 --> 00:31:01.644
If there is any sort of

00:31:02.605 --> 00:31:04.566
epoxy on the fiberglass,

00:31:05.886 --> 00:31:07.587
I use these scissors.

00:31:08.489 --> 00:31:09.869
These are my crap scissors.

00:31:10.029 --> 00:31:12.010
They're gross and falling

00:31:12.050 --> 00:31:13.853
apart and full of scuffs

00:31:13.952 --> 00:31:15.374
and acetone stains and all

00:31:15.413 --> 00:31:16.734
sorts of things because

00:31:16.775 --> 00:31:18.375
this is what will happen to

00:31:18.395 --> 00:31:19.916
the nice scissors if you don't

00:31:21.710 --> 00:31:24.491
So rather than try to trim this, you know,

00:31:24.632 --> 00:31:26.972
with a rotary tool or anything,

00:31:27.113 --> 00:31:28.114
I'm going to trim the

00:31:28.273 --> 00:31:31.015
excess right at the top of the line.

00:31:31.915 --> 00:31:34.057
So I'll hold this close again.

00:31:35.978 --> 00:31:41.000
So you can see in this area, focus, focus,

00:31:41.020 --> 00:31:41.881
focus.

00:31:41.901 --> 00:31:42.000
Okay.

00:31:45.522 --> 00:31:46.443
Mostly focused.

00:31:50.228 --> 00:31:50.647
Okay, good.

00:31:51.228 --> 00:31:53.008
So you can see there's a darkness.

00:31:53.788 --> 00:31:55.588
And that darkness is where

00:31:55.628 --> 00:31:56.528
things were wet.

00:31:57.048 --> 00:31:58.749
That's where I got the epoxy to.

00:31:59.089 --> 00:32:01.230
And you can see this is soft cloth still.

00:32:01.630 --> 00:32:02.910
Well, I want to cut this away.

00:32:03.549 --> 00:32:04.470
I want to cut this away.

00:32:05.050 --> 00:32:06.570
That way I'm not dealing

00:32:06.590 --> 00:32:07.530
with all these little

00:32:07.570 --> 00:32:09.691
threads flying around my shop,

00:32:10.211 --> 00:32:11.632
risking me breathing them in,

00:32:11.852 --> 00:32:12.771
risking them getting

00:32:12.832 --> 00:32:14.192
tangled up in things.

00:32:14.912 --> 00:32:19.553
And so I am just going to do a rough cut

00:32:21.080 --> 00:32:25.446
to get those out of my way.

00:32:25.487 --> 00:32:27.088
So you had a quick question here.

00:32:27.730 --> 00:32:30.394
Can you use epoxy resin over

00:32:30.493 --> 00:32:33.176
polyester parts or vice versa?

00:32:34.336 --> 00:32:34.997
You can.

00:32:35.657 --> 00:32:37.138
Do not trust the interface.

00:32:37.779 --> 00:32:38.480
Make sure that you're

00:32:38.519 --> 00:32:40.001
scuffing up whatever is

00:32:40.061 --> 00:32:42.604
cured out with good sandpaper.

00:32:43.585 --> 00:32:46.988
And even then, it'll stick to it,

00:32:47.127 --> 00:32:49.810
but it's best to stick with

00:32:49.851 --> 00:32:52.292
the original whatever it is,

00:32:52.333 --> 00:32:53.894
whether it's epoxy or polyester.

00:32:56.074 --> 00:33:00.914
I have heard that aging becomes an issue.

00:33:02.715 --> 00:33:04.316
They age differently and so

00:33:04.355 --> 00:33:05.976
you can have delamination

00:33:06.175 --> 00:33:09.596
at that interface.

00:33:09.696 --> 00:33:10.497
I have personally never

00:33:10.537 --> 00:33:12.417
experienced it because I

00:33:12.557 --> 00:33:14.617
always use epoxy.

00:33:14.657 --> 00:33:18.078
I never use polyester resin.

00:33:18.118 --> 00:33:18.538
Alright,

00:33:18.558 --> 00:33:22.660
so from here I am going to take my

00:33:22.740 --> 00:33:23.400
rotary tool

00:33:25.757 --> 00:33:28.999
And plug it in.

00:33:29.038 --> 00:33:31.119
And I'm going to do a trim

00:33:33.340 --> 00:33:34.342
roughly where I need it.

00:33:46.828 --> 00:33:48.269
I am intentionally keeping

00:33:48.309 --> 00:33:50.151
this slow so that if I slip,

00:33:50.711 --> 00:33:51.611
I'm going to do a minimal

00:33:51.671 --> 00:33:53.031
damage to the airplane.

00:33:57.208 --> 00:34:03.869
All right.

00:34:06.369 --> 00:34:09.050
Quick work of that so we can

00:34:09.110 --> 00:34:10.371
remove those pieces and

00:34:10.431 --> 00:34:11.552
throw them in the garbage.

00:34:13.251 --> 00:34:17.313
Next thing I need is... Oh,

00:34:17.454 --> 00:34:18.773
it's over here on the shelf.

00:34:20.494 --> 00:34:22.135
Hey, Brian, can we give one of these away?

00:34:24.425 --> 00:34:25.706
We absolutely can.

00:34:26.567 --> 00:34:28.248
Okay, cool.

00:34:28.568 --> 00:34:29.929
Can I ask a question for

00:34:29.969 --> 00:34:30.869
everybody to answer?

00:34:31.391 --> 00:34:31.510
Yes.

00:34:31.530 --> 00:34:32.731
So you can give one of those away?

00:34:33.251 --> 00:34:33.632
Yes.

00:34:34.592 --> 00:34:37.255
Okay.

00:34:39.677 --> 00:34:40.797
What North American

00:34:40.838 --> 00:34:41.898
prototype was the

00:34:42.039 --> 00:34:46.202
originator of the AT-Six Texan?

00:34:46.262 --> 00:34:51.726
Go.

00:34:51.746 --> 00:34:53.708
Question is, what North American...

00:34:54.710 --> 00:34:55.670
the aviation company,

00:34:55.730 --> 00:34:56.650
what North American

00:34:56.710 --> 00:34:58.351
prototype was the

00:34:58.471 --> 00:35:01.512
originator of the AT-Six Texan?

00:35:05.012 --> 00:35:07.472
It's two letters hyphenated

00:35:08.492 --> 00:35:12.853
with two numbers.

00:35:12.873 --> 00:35:17.875
We got NA-sixteen, BT-thirteen.

00:35:21.976 --> 00:35:24.317
NA-sixteen is correct.

00:35:26.836 --> 00:35:28.938
The NA-XVI prototype.

00:35:29.398 --> 00:35:32.199
So a quick little history on this.

00:35:32.280 --> 00:35:35.981
The NA-XVI prototype was

00:35:36.161 --> 00:35:39.364
modified into the NA-XVI,

00:35:39.943 --> 00:35:41.545
which was then the original

00:35:41.605 --> 00:35:43.405
submission to the United

00:35:43.445 --> 00:35:45.547
States Army Air Corps in

00:35:51.213 --> 00:35:53.034
A contestant in the Basic

00:35:53.275 --> 00:35:56.876
Combat Aircraft Competition.

00:35:57.717 --> 00:35:58.978
Alright, so there you go.

00:35:59.277 --> 00:36:00.798
There you go, Ryan.

00:36:00.818 --> 00:36:02.139
Ryan, send us an email.

00:36:02.440 --> 00:36:04.681
Orders at Dubro.com with

00:36:04.701 --> 00:36:06.081
your shipping address and

00:36:06.561 --> 00:36:08.722
we'll get you some quick

00:36:08.822 --> 00:36:10.884
hand sanders sent out tomorrow.

00:36:10.943 --> 00:36:13.545
Nice.

00:36:13.565 --> 00:36:18.666
The next question is not as easy.

00:36:18.726 --> 00:36:20.007
I did my homework for this one.

00:36:22.974 --> 00:36:24.356
So everybody have Google on

00:36:24.396 --> 00:36:25.617
cue for later in the show.

00:36:25.637 --> 00:36:26.077
Seriously.

00:36:27.018 --> 00:36:27.619
It's a good one.

00:36:27.898 --> 00:36:28.380
It's a good one.

00:36:28.460 --> 00:36:28.780
All right.

00:36:28.840 --> 00:36:29.621
Back to the plane.

00:36:30.280 --> 00:36:30.981
Back to the plane.

00:36:31.001 --> 00:36:32.143
All right.

00:36:32.202 --> 00:36:33.483
So quick question.

00:36:33.543 --> 00:36:35.264
Rick Rader says he's

00:36:35.324 --> 00:36:37.527
building a Dumas boat and

00:36:37.606 --> 00:36:39.608
wants to fiberglass the hull.

00:36:39.648 --> 00:36:41.949
Will fiberglassing waterproof the hull?

00:36:42.510 --> 00:36:42.851
Yes.

00:36:43.170 --> 00:36:44.733
Fiberglass will waterproof the hull.

00:36:46.273 --> 00:36:46.494
Perfect.

00:36:46.514 --> 00:36:48.396
All right.

00:36:48.456 --> 00:36:48.715
Got it.

00:36:50.295 --> 00:36:50.496
All right,

00:36:50.576 --> 00:36:53.139
so now that I've done rough trimming,

00:36:53.478 --> 00:36:55.581
I need to do some

00:36:56.141 --> 00:36:58.505
additional sanding to shape

00:36:58.545 --> 00:37:01.407
this and get things flush.

00:37:05.911 --> 00:37:10.396
I'm using the coarse paper

00:37:10.516 --> 00:37:12.059
on my quicksand hand sander.

00:37:19.248 --> 00:37:21.952
Alright,

00:37:21.992 --> 00:37:25.356
so we've got some rough shaping here.

00:37:26.097 --> 00:37:27.018
We don't want to go all the

00:37:27.059 --> 00:37:29.282
way to where we need to go

00:37:29.322 --> 00:37:30.463
because at this point we

00:37:30.503 --> 00:37:32.106
need to rough up the surface.

00:37:33.429 --> 00:37:34.250
We need to rough up the

00:37:34.289 --> 00:37:35.931
surface because we're not

00:37:36.030 --> 00:37:38.411
done applying stuff just yet.

00:37:40.012 --> 00:37:44.034
When you go to apply the

00:37:44.134 --> 00:37:46.074
epoxy and the micro balloons,

00:37:46.753 --> 00:37:50.135
you're going to have most

00:37:50.175 --> 00:37:50.835
of the way there.

00:37:51.976 --> 00:37:52.876
But the rest of the way

00:37:52.916 --> 00:37:54.097
there is going to be taken

00:37:54.117 --> 00:37:55.976
care of by spackle.

00:37:56.858 --> 00:37:57.958
So I'm trying to rough up

00:37:57.978 --> 00:38:00.079
the surface where I know I

00:38:00.099 --> 00:38:01.179
need to apply spackle.

00:38:02.590 --> 00:38:03.329
They're still,

00:38:03.849 --> 00:38:06.530
given that I put the glass

00:38:06.570 --> 00:38:07.992
cloth on the backside here,

00:38:08.431 --> 00:38:09.411
there's still a ridge

00:38:09.472 --> 00:38:11.492
between this portion of the

00:38:11.532 --> 00:38:13.893
wing and this portion of the cover.

00:38:14.313 --> 00:38:15.313
So I need to fill that.

00:38:15.713 --> 00:38:17.253
I need to fill that with some spackle.

00:38:17.393 --> 00:38:18.393
Even though I did try to

00:38:18.434 --> 00:38:19.894
fill it with a little bit

00:38:19.914 --> 00:38:21.735
of the epoxy and micro balloons,

00:38:22.516 --> 00:38:23.356
it kind of dripped out

00:38:23.416 --> 00:38:24.775
because it was a little bit runny.

00:38:27.456 --> 00:38:28.717
A little rough up here.

00:38:28.757 --> 00:38:30.737
Put a little extra there.

00:38:32.485 --> 00:38:33.726
So now what I'm going to use

00:38:35.088 --> 00:38:39.951
is Auto Body Glazing and Spot Putty.

00:38:41.672 --> 00:38:43.293
This stuff dries pretty hard,

00:38:44.253 --> 00:38:45.253
sands pretty easy,

00:38:46.074 --> 00:38:50.157
and takes any further finish really,

00:38:50.177 --> 00:38:50.657
really well.

00:38:51.418 --> 00:38:52.097
And again,

00:38:52.137 --> 00:38:55.701
this is why I like to use a

00:38:55.740 --> 00:38:58.161
glove and why the finger is

00:38:58.242 --> 00:38:58.983
red already because I

00:38:59.003 --> 00:39:00.063
already did the other side.

00:39:00.423 --> 00:39:00.884
We'll get there.

00:39:01.771 --> 00:39:03.592
So I just squeeze a little

00:39:03.632 --> 00:39:06.695
bit out onto my finger and

00:39:06.795 --> 00:39:11.998
smoosh it where I need it.

00:39:12.018 --> 00:39:13.498
Knowing that I'm going to

00:39:13.739 --> 00:39:14.880
sand some of it back.

00:39:15.079 --> 00:39:16.420
I make sure that there's extra,

00:39:22.764 --> 00:39:23.264
but that's it.

00:39:26.467 --> 00:39:27.427
And then this is where you

00:39:27.447 --> 00:39:29.789
go away for several hours.

00:39:31.465 --> 00:39:32.465
and just let it dry.

00:39:33.586 --> 00:39:34.027
Let it dry.

00:39:34.088 --> 00:39:35.289
Don't try to force this

00:39:35.329 --> 00:39:38.132
stuff to dry too quickly

00:39:38.172 --> 00:39:38.873
because it won't.

00:39:39.012 --> 00:39:40.715
It's going to dry when it's going to dry.

00:39:41.335 --> 00:39:42.456
And I usually don't even

00:39:42.496 --> 00:39:45.780
think about it for at least four hours.

00:39:45.800 --> 00:39:46.061
All right,

00:39:46.101 --> 00:39:51.867
so this side has been drying for

00:39:55.668 --> 00:39:57.068
almost nine hours,

00:39:57.327 --> 00:39:59.329
nine and a half hours at this point.

00:39:59.648 --> 00:40:01.688
All right, so it's ready to go.

00:40:02.429 --> 00:40:04.630
So what we can do now is

00:40:04.650 --> 00:40:08.391
take our hand sander and

00:40:08.451 --> 00:40:10.391
start knocking away some of

00:40:10.431 --> 00:40:16.434
the bulk that we have.

00:40:27.907 --> 00:40:31.632
And then even still, when we get there,

00:40:32.635 --> 00:40:33.737
we can realize, oh,

00:40:33.757 --> 00:40:36.882
well that's nice and smooth already.

00:40:38.702 --> 00:40:41.184
we can start going with something else.

00:40:41.224 --> 00:40:43.405
I don't need to be quite as aggressive.

00:40:43.784 --> 00:40:44.945
And that's where one of

00:40:44.985 --> 00:40:45.985
these comes into play.

00:40:46.125 --> 00:40:47.606
I highly recommend one of these,

00:40:47.626 --> 00:40:49.547
a mouse sander of some kind.

00:40:49.987 --> 00:40:51.507
They make corded ones as

00:40:51.547 --> 00:40:53.027
well as this cordless version.

00:40:53.907 --> 00:40:55.007
I have the cordless version

00:40:55.208 --> 00:40:56.289
only because I had the

00:40:56.309 --> 00:40:58.228
batteries already for my lawn equipment.

00:40:59.929 --> 00:41:00.750
So yeah,

00:41:01.811 --> 00:41:04.572
I'm using a hundred and twenty

00:41:04.952 --> 00:41:05.512
grit paper.

00:41:06.751 --> 00:41:08.351
And I am going to just start

00:41:08.413 --> 00:41:10.793
taking back some of this red stuff.

00:41:11.913 --> 00:41:14.414
It will move from being red

00:41:14.574 --> 00:41:16.074
to pink when you sand it.

00:41:33.996 --> 00:41:34.056
so

00:42:14.112 --> 00:42:15.333
all right so now that I've

00:42:15.494 --> 00:42:16.914
done more knocking away the

00:42:16.934 --> 00:42:20.195
vast majority of the bad

00:42:20.235 --> 00:42:24.679
stuff I move in to use a

00:42:24.739 --> 00:42:26.920
sponge you can pick up

00:42:26.960 --> 00:42:29.061
these at walmart or any

00:42:29.101 --> 00:42:31.141
other sanding store so it's

00:42:31.181 --> 00:42:33.483
a sponge backed piece of

00:42:33.543 --> 00:42:35.423
sandpaper and I

00:42:35.483 --> 00:42:37.264
intentionally use a used

00:42:37.465 --> 00:42:39.106
one because it's less dull

00:42:41.125 --> 00:42:41.445
Yes,

00:42:41.565 --> 00:42:43.365
the the blue tape adjacent to the work

00:42:43.425 --> 00:42:44.865
area is to protect it that

00:42:44.925 --> 00:42:46.387
was very intentional I'm

00:42:46.407 --> 00:42:47.507
glad you observed that

00:42:48.106 --> 00:42:49.648
because I'm trying to focus

00:42:49.708 --> 00:42:51.088
on only the area that's

00:42:51.148 --> 00:42:53.929
within the blue lines That

00:42:53.969 --> 00:42:57.369
you can see right?

00:42:57.409 --> 00:42:58.969
So from here,

00:42:59.751 --> 00:43:00.851
it's more the same you're

00:43:00.871 --> 00:43:02.050
taking some of those more

00:43:02.170 --> 00:43:04.652
harsh sanding marks that

00:43:04.672 --> 00:43:07.532
you just made and you're

00:43:07.552 --> 00:43:08.552
going to knock them back

00:43:09.594 --> 00:43:10.773
and smooth things out and

00:43:13.559 --> 00:43:17.021
And you can see that up close,

00:43:20.184 --> 00:43:20.905
get it to focus.

00:43:20.945 --> 00:43:21.987
You can sort of see,

00:43:22.007 --> 00:43:23.628
even though it's a little bit unfocused,

00:43:23.648 --> 00:43:25.769
that right here there's a low spot.

00:43:26.351 --> 00:43:27.512
So I need to add a little

00:43:27.532 --> 00:43:29.693
bit more spackle right

00:43:29.733 --> 00:43:31.315
there and then come back

00:43:31.356 --> 00:43:32.215
and hit this again.

00:43:32.295 --> 00:43:32.956
So at this point,

00:43:33.036 --> 00:43:34.297
I'm going to set this aside.

00:43:34.699 --> 00:43:36.059
I don't want to work it anymore.

00:43:36.800 --> 00:43:38.101
because I know that I have

00:43:38.221 --> 00:43:39.981
more sanding to do and I

00:43:40.021 --> 00:43:43.143
don't want to over sand in other areas.

00:43:43.722 --> 00:43:45.802
So again, I still have my glove on.

00:43:46.023 --> 00:43:46.822
I'm ready to go.

00:43:48.523 --> 00:43:52.204
Put on just a little bit more,

00:43:53.364 --> 00:43:54.644
a little more up there too,

00:43:54.965 --> 00:43:56.025
a little low spot.

00:43:56.065 --> 00:44:02.927
All right.

00:44:02.967 --> 00:44:03.827
And then I've got my paper

00:44:03.867 --> 00:44:05.568
towel that I try to wipe off.

00:44:06.710 --> 00:44:11.114
the excess all right so

00:44:11.134 --> 00:44:14.436
that's really it um as as

00:44:14.476 --> 00:44:16.358
you can look into the

00:44:16.418 --> 00:44:17.981
corner you can see where

00:44:18.101 --> 00:44:20.463
I've done that fill and so

00:44:20.503 --> 00:44:21.463
everything is nice and

00:44:21.503 --> 00:44:23.346
smooth there there's a nice transition

00:44:24.356 --> 00:44:26.916
And that is essentially ready for primer.

00:44:27.378 --> 00:44:28.818
I'll do some final sanding

00:44:28.858 --> 00:44:30.039
and smoothing and check it

00:44:30.079 --> 00:44:31.400
all out and rotate everything.

00:44:31.960 --> 00:44:34.701
I like to actually look and

00:44:34.740 --> 00:44:37.262
inspect these in different lights.

00:44:37.782 --> 00:44:39.003
And what I mean by lights is

00:44:39.043 --> 00:44:40.583
like light orientation.

00:44:41.164 --> 00:44:42.465
So the way that light is

00:44:42.525 --> 00:44:44.606
coming down right now,

00:44:44.726 --> 00:44:45.887
I also have two spotlights

00:44:45.907 --> 00:44:46.567
coming this way.

00:44:47.135 --> 00:44:48.436
So it's kind of hard to tell

00:44:48.496 --> 00:44:49.657
in some of these transitions,

00:44:49.717 --> 00:44:51.018
but like little lips and

00:44:51.117 --> 00:44:53.219
edges will cast a slight shadow.

00:44:53.759 --> 00:44:55.840
So move the part around so

00:44:55.880 --> 00:44:57.501
that you are checking for

00:44:57.960 --> 00:44:59.481
any imperfections in that way,

00:44:59.521 --> 00:45:00.601
because you'll find that in

00:45:00.661 --> 00:45:02.023
some directions, you'll say, Oh,

00:45:02.182 --> 00:45:04.023
look at all of those flaws.

00:45:04.423 --> 00:45:05.644
Look at all of that sanding

00:45:05.664 --> 00:45:06.284
that I need to do.

00:45:07.894 --> 00:45:09.356
That's why light is important.

00:45:10.277 --> 00:45:13.239
When I designed the lighting in this shop,

00:45:13.340 --> 00:45:15.041
I specifically designed it

00:45:15.922 --> 00:45:16.922
for that purpose.

00:45:17.003 --> 00:45:19.184
I didn't want permanent

00:45:19.224 --> 00:45:21.206
lights in the distance.

00:45:22.047 --> 00:45:24.108
So if you'll notice like my shop,

00:45:24.208 --> 00:45:25.670
I've got just little tiny

00:45:25.710 --> 00:45:26.831
lights here and there that

00:45:27.052 --> 00:45:28.172
illuminate things so that I

00:45:28.193 --> 00:45:29.072
don't trip and fall.

00:45:29.773 --> 00:45:31.456
I don't have a very well-lit

00:45:31.576 --> 00:45:32.536
entire basement.

00:45:32.556 --> 00:45:34.137
I have a well-lit shop.

00:45:35.110 --> 00:45:36.711
Because if I have light over

00:45:36.771 --> 00:45:39.652
there casting inward into the shop,

00:45:39.773 --> 00:45:41.273
I could miss something that

00:45:41.313 --> 00:45:43.253
I'm looking at from the

00:45:43.313 --> 00:45:44.594
light that is being cast

00:45:44.813 --> 00:45:47.135
down on top of me.

00:45:47.175 --> 00:45:48.596
So directionality of light

00:45:49.115 --> 00:45:53.597
does matter in that regard.

00:45:53.637 --> 00:45:54.458
So from there,

00:45:54.637 --> 00:45:57.478
once I have everything sanded smooth,

00:45:58.159 --> 00:46:01.139
I will take our deluxe materials.

00:46:02.349 --> 00:46:04.730
Fine, super lightweight glass fiber,

00:46:04.809 --> 00:46:05.309
laminated.

00:46:05.610 --> 00:46:06.251
This is .

00:46:06.291 --> 00:46:08.090
six ounces per square yard.

00:46:08.731 --> 00:46:11.253
Very lightweight fabric.

00:46:11.472 --> 00:46:16.914
And I will use the Easy Coat to apply this,

00:46:17.014 --> 00:46:19.135
and I will do a filler

00:46:19.615 --> 00:46:21.416
layer with the micro balloons.

00:46:21.996 --> 00:46:23.538
Because it'll be easy, it'll be quick,

00:46:24.117 --> 00:46:26.719
and then I can move on directly to prime.

00:46:28.092 --> 00:46:29.612
I want to prime this so that

00:46:29.634 --> 00:46:31.114
I have a nice chemical and

00:46:31.155 --> 00:46:34.858
mechanical bond before I apply paint.

00:46:35.518 --> 00:46:37.719
That way, that paint will not chip up,

00:46:38.121 --> 00:46:39.061
which is the whole reason

00:46:39.101 --> 00:46:40.842
we're doing this in the first place,

00:46:40.902 --> 00:46:41.204
really,

00:46:41.724 --> 00:46:42.965
because all the paint was chipping

00:46:43.045 --> 00:46:44.246
up and flaking off of the

00:46:44.286 --> 00:46:46.288
plastic on the top.

00:46:46.327 --> 00:46:46.807
Make sense?

00:46:47.768 --> 00:46:48.170
Yes, sir.

00:46:48.730 --> 00:46:50.110
All right.

00:46:50.190 --> 00:46:51.211
Any other questions since

00:46:51.251 --> 00:46:52.132
I've been yammering?

00:46:56.543 --> 00:47:00.065
I do not see any questions as of yet.

00:47:00.146 --> 00:47:00.405
Okay.

00:47:05.228 --> 00:47:07.889
Another thing that you can

00:47:08.050 --> 00:47:10.271
use this technique for is repairs.

00:47:12.172 --> 00:47:13.231
Sometimes you'll have a

00:47:13.271 --> 00:47:14.893
model that has fiberglass parts,

00:47:14.952 --> 00:47:17.173
like a cowl, for example.

00:47:17.934 --> 00:47:20.195
You can repair those cracks pretty easily,

00:47:20.255 --> 00:47:22.416
but it's important to know how to do it.

00:47:23.655 --> 00:47:26.159
Really what it involves is a

00:47:26.179 --> 00:47:29.322
lot of patience and frankly more work.

00:47:30.543 --> 00:47:32.585
When you have a cowl that cracks,

00:47:32.826 --> 00:47:34.788
it's really important to

00:47:34.847 --> 00:47:37.851
know that the way this stuff behaves,

00:47:37.951 --> 00:47:41.594
you can't just simply put

00:47:41.635 --> 00:47:42.916
glue on the crack that you see.

00:47:43.972 --> 00:47:45.432
um what you have to do is

00:47:45.532 --> 00:47:47.773
you have to sand back all

00:47:47.813 --> 00:47:48.833
the paint so that you can

00:47:48.893 --> 00:47:50.614
see the fiberglass and see

00:47:50.755 --> 00:47:52.934
where the crack goes once

00:47:52.954 --> 00:47:54.135
you find where the crack

00:47:54.476 --> 00:47:56.516
ends you need to drill that

00:47:56.617 --> 00:47:58.896
out with a hole a round

00:47:58.978 --> 00:48:02.639
clean sharp hole then you

00:48:02.679 --> 00:48:05.460
can do a backing with more

00:48:05.500 --> 00:48:07.139
fiberglass to seal the hole

00:48:07.521 --> 00:48:08.721
fill the hole with more of

00:48:08.780 --> 00:48:11.262
the the red spackle or even you know the

00:48:11.701 --> 00:48:13.101
The micro balloons in epoxy,

00:48:13.141 --> 00:48:13.822
that'll work too.

00:48:14.543 --> 00:48:15.422
Sand it smooth.

00:48:16.284 --> 00:48:19.166
And ideally you want to try

00:48:19.226 --> 00:48:23.489
to flow more epoxy into that crack.

00:48:24.188 --> 00:48:26.170
However, that's really difficult to do.

00:48:26.210 --> 00:48:28.311
It's generally not thin enough to do that.

00:48:29.632 --> 00:48:30.713
A lot of people will just

00:48:30.733 --> 00:48:32.235
simply cut the crack and

00:48:32.255 --> 00:48:32.994
then they'll mend it.

00:48:34.315 --> 00:48:35.036
But in our case,

00:48:35.456 --> 00:48:36.336
we're dealing with such

00:48:36.376 --> 00:48:37.637
tight tolerances on a lot

00:48:37.657 --> 00:48:38.878
of these scale things that

00:48:40.034 --> 00:48:44.617
Usually what is done is thin CA.

00:48:45.637 --> 00:48:48.579
Hold the part together, thin CA,

00:48:48.619 --> 00:48:50.380
let it run down in through

00:48:50.400 --> 00:48:51.721
the crack and the fibers

00:48:52.402 --> 00:48:53.382
and let it cure out.

00:48:53.983 --> 00:48:55.043
And then from there,

00:48:55.224 --> 00:48:58.826
it's strong enough for more epoxy.

00:49:00.045 --> 00:49:00.806
You'll take like a

00:49:00.867 --> 00:49:03.447
lightweight cloth and apply

00:49:03.487 --> 00:49:06.349
some fiberglass epoxy and fiberglass,

00:49:06.409 --> 00:49:06.570
etc.

00:49:06.690 --> 00:49:07.550
on the inside.

00:49:08.288 --> 00:49:09.789
And that way on the outside

00:49:09.829 --> 00:49:11.168
you can use more spackle

00:49:11.489 --> 00:49:14.070
and get the crack nice and

00:49:14.110 --> 00:49:15.731
smooth on the outside.

00:49:16.731 --> 00:49:17.791
That way you have a nice finish.

00:49:17.871 --> 00:49:21.552
Repaint, reapply rivets or other details,

00:49:22.793 --> 00:49:24.474
and then move on from there.

00:49:24.753 --> 00:49:26.155
So it's a lot of work.

00:49:26.175 --> 00:49:27.454
It can be done.

00:49:27.554 --> 00:49:28.436
I've done it myself.

00:49:29.956 --> 00:49:34.940
It's not fun, but it can be done.

00:49:35.639 --> 00:49:36.541
And that's part of the

00:49:36.581 --> 00:49:38.222
reason why when you go to a

00:49:38.282 --> 00:49:40.842
shop and you have car

00:49:40.882 --> 00:49:43.784
repairs for fiberglass,

00:49:44.405 --> 00:49:46.567
that's why it's so expensive.

00:49:46.927 --> 00:49:47.646
You're not paying

00:49:47.686 --> 00:49:49.527
necessarily for the fiberglass and epoxy.

00:49:49.547 --> 00:49:50.648
You're paying for the labor

00:49:50.909 --> 00:49:52.949
and skilled labor at that

00:49:52.989 --> 00:49:54.030
to do all of this stuff.

00:49:55.492 --> 00:49:57.652
So I'll just say that we

00:49:57.672 --> 00:49:59.273
have really skilled tradesmen

00:50:00.836 --> 00:50:01.516
in this area.

00:50:01.677 --> 00:50:03.157
And you can go down a deep,

00:50:03.197 --> 00:50:04.657
dark rabbit hole with just

00:50:04.677 --> 00:50:05.777
fiberglass and epoxy.

00:50:05.858 --> 00:50:07.318
But what I'm giving you is

00:50:07.378 --> 00:50:08.719
just enough of the basics

00:50:08.778 --> 00:50:11.699
to use this as a tool to

00:50:11.739 --> 00:50:13.059
not get yourself in trouble

00:50:13.280 --> 00:50:14.199
or other people.

00:50:15.880 --> 00:50:17.760
But you have enough to make

00:50:17.780 --> 00:50:19.420
good use of it and start

00:50:19.481 --> 00:50:22.822
playing with it and not be afraid of it.

00:50:22.862 --> 00:50:23.561
So like I said,

00:50:23.581 --> 00:50:25.302
just two layers of the

00:50:25.342 --> 00:50:27.342
fiberglass cloth around this.

00:50:29.365 --> 00:50:31.628
just in summary two layers

00:50:31.668 --> 00:50:32.789
of fiberglass went around

00:50:32.809 --> 00:50:35.150
the back side and then I

00:50:35.371 --> 00:50:37.793
applied remaining epoxy

00:50:37.833 --> 00:50:38.672
mixed with the micro

00:50:38.713 --> 00:50:42.255
balloons into this area as

00:50:42.295 --> 00:50:43.856
well as try to create this

00:50:43.916 --> 00:50:45.117
transition this little

00:50:45.157 --> 00:50:47.639
fillet and from there let

00:50:47.659 --> 00:50:49.161
that cure out I cut off the

00:50:49.362 --> 00:50:52.483
excess and then I applied

00:50:52.563 --> 00:50:54.244
some of my spackling putty

00:50:54.344 --> 00:50:55.405
over here on my spackling

00:50:55.445 --> 00:50:56.527
putty once it was cured I

00:50:56.567 --> 00:50:57.588
sanded everything back

00:50:58.177 --> 00:50:59.797
Found additional work that need to do.

00:51:00.057 --> 00:51:01.018
So this is iterative.

00:51:01.358 --> 00:51:02.599
It didn't take me very long.

00:51:03.681 --> 00:51:04.840
It's just you have to do it

00:51:05.221 --> 00:51:06.541
and then allow it to dry

00:51:06.722 --> 00:51:07.402
and give it time.

00:51:07.623 --> 00:51:08.884
So there's a time investment,

00:51:08.963 --> 00:51:09.884
but you have to think

00:51:10.385 --> 00:51:11.485
almost a couple of steps

00:51:11.525 --> 00:51:14.606
ahead to know what you're getting into.

00:51:14.666 --> 00:51:15.047
All right.

00:51:15.708 --> 00:51:16.648
Any other questions?

00:51:17.929 --> 00:51:18.190
Yeah.

00:51:19.489 --> 00:51:20.751
Suter family asked,

00:51:20.811 --> 00:51:22.331
is it OK if I share a

00:51:22.371 --> 00:51:24.873
couple of watch outs regarding epoxy?

00:51:25.675 --> 00:51:26.175
Oh, sure.

00:51:26.614 --> 00:51:26.876
Sure.

00:51:26.936 --> 00:51:27.215
Yeah.

00:51:27.295 --> 00:51:27.536
I mean,

00:51:27.896 --> 00:51:31.597
epoxy inherently can be pretty

00:51:31.637 --> 00:51:32.498
dangerous chemicals.

00:51:33.177 --> 00:51:33.958
I know that there are some

00:51:34.018 --> 00:51:35.378
people that can be pretty sensitive.

00:51:35.398 --> 00:51:36.759
I'm just going to yammer on

00:51:36.818 --> 00:51:37.659
some of the safety stuff

00:51:37.679 --> 00:51:39.500
that I have while Suter Family is typing.

00:51:41.601 --> 00:51:42.561
Some people can be pretty

00:51:42.621 --> 00:51:43.802
sensitive to epoxy.

00:51:45.181 --> 00:51:46.583
Some people can even develop

00:51:47.599 --> 00:51:51.387
They make masks that you can use,

00:51:52.130 --> 00:51:53.072
essentially ventilator

00:51:53.112 --> 00:51:54.474
masks that can neutralize that.

00:51:54.514 --> 00:51:55.597
They have carbon filters or

00:51:55.637 --> 00:51:56.760
diatomaceous earth.

00:51:57.740 --> 00:51:58.442
So there are things like

00:51:58.481 --> 00:51:59.822
that to help eliminate some

00:51:59.862 --> 00:52:02.184
of those fumes if you're close to that.

00:52:02.563 --> 00:52:03.684
Don't get it in your eyes.

00:52:04.184 --> 00:52:05.065
If it's in your eyes,

00:52:05.206 --> 00:52:06.967
flush it out ASAP because

00:52:08.027 --> 00:52:09.188
the heat from your body

00:52:09.228 --> 00:52:11.190
temperature will help it cure faster.

00:52:12.590 --> 00:52:13.610
It can cause damage.

00:52:14.032 --> 00:52:15.793
It is a chemical after all.

00:52:16.773 --> 00:52:17.974
If it gets on your fingers,

00:52:19.034 --> 00:52:20.675
isopropyl alcohol immediately.

00:52:21.496 --> 00:52:23.018
use that to remove that from

00:52:23.057 --> 00:52:24.739
your fingers it's not

00:52:24.778 --> 00:52:25.840
necessarily going to burn

00:52:25.900 --> 00:52:27.661
or tingle but it's not good

00:52:27.701 --> 00:52:31.282
for you all right and then

00:52:31.342 --> 00:52:34.704
in addition to that the

00:52:34.764 --> 00:52:36.806
dust when you sand this

00:52:36.847 --> 00:52:38.447
stuff since I'm not doing a

00:52:38.608 --> 00:52:39.869
whole lot of work here

00:52:39.889 --> 00:52:40.949
tonight I did not use a

00:52:41.009 --> 00:52:43.650
respirator but I do have one

00:52:45.682 --> 00:52:46.143
Right here,

00:52:46.242 --> 00:52:49.003
I have a basic cloth mask that

00:52:49.123 --> 00:52:51.605
I use when I'm doing some of this stuff.

00:52:51.704 --> 00:52:52.625
In addition to that,

00:52:52.764 --> 00:52:54.826
I have my full respirator

00:52:55.826 --> 00:52:57.326
out down with my painting stuff.

00:52:57.346 --> 00:52:58.567
That's where I last used it.

00:52:59.226 --> 00:52:59.567
It's got an

00:52:59.586 --> 00:53:08.329
N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N-N

00:53:13.175 --> 00:53:14.476
It still fits relatively well,

00:53:14.496 --> 00:53:15.737
at least well enough for paint,

00:53:16.139 --> 00:53:17.581
and I had leftover filters.

00:53:17.940 --> 00:53:19.443
So yeah,

00:53:19.802 --> 00:53:23.146
some good PPE will go a long way

00:53:23.588 --> 00:53:25.550
if you use this pretty frequently.

00:53:26.231 --> 00:53:27.672
All right, Souter family, what you got?

00:53:30.786 --> 00:53:32.909
uh, he said the more epoxy you mix,

00:53:32.969 --> 00:53:34.608
the faster it will cure.

00:53:34.929 --> 00:53:36.789
So only makes a little more

00:53:36.829 --> 00:53:37.831
than you think you'll

00:53:38.070 --> 00:53:39.771
reasonably be able to work

00:53:39.811 --> 00:53:40.791
with at one time.

00:53:40.931 --> 00:53:44.034
Secondly, if you're going to thin,

00:53:44.094 --> 00:53:44.793
be sure.

00:53:44.914 --> 00:53:45.954
And he's typing.

00:53:46.454 --> 00:53:47.755
And I wanted to point out to

00:53:48.735 --> 00:53:52.898
make sure you read the mix ratio.

00:53:52.978 --> 00:53:54.978
If you don't have those mix ratios,

00:53:55.039 --> 00:53:55.699
correct.

00:53:56.480 --> 00:53:56.719
Um,

00:53:58.001 --> 00:53:59.262
You're going to have some issues.

00:54:00.161 --> 00:54:01.682
He said, so if you're going too thin,

00:54:01.742 --> 00:54:03.143
be sure you use only

00:54:03.224 --> 00:54:06.744
denatured ethanol and only

00:54:06.905 --> 00:54:08.907
at a max of about five percent.

00:54:09.246 --> 00:54:09.786
Yeah.

00:54:09.867 --> 00:54:11.708
So don't be using isopropyl

00:54:11.807 --> 00:54:14.048
alcohol because what's the

00:54:14.128 --> 00:54:16.150
other ingredient in isopropyl alcohol?

00:54:17.451 --> 00:54:19.811
Water.

00:54:19.851 --> 00:54:22.233
You don't want water in your epoxy mix.

00:54:22.833 --> 00:54:23.634
Water and oil.

00:54:24.420 --> 00:54:24.940
Exactly.

00:54:25.081 --> 00:54:26.302
It's not going to cure out.

00:54:26.601 --> 00:54:28.063
It's going to do really bad things.

00:54:28.923 --> 00:54:29.103
Yeah,

00:54:29.224 --> 00:54:31.864
and adding too much will kill the cure.

00:54:33.106 --> 00:54:34.867
So you're messing with

00:54:36.367 --> 00:54:39.969
chemical ratios of a reaction.

00:54:40.449 --> 00:54:41.530
And if you dilute that

00:54:41.570 --> 00:54:43.152
reaction out too much,

00:54:44.472 --> 00:54:45.432
the reaction won't happen.

00:54:46.273 --> 00:54:47.393
So thank you for that gotcha.

00:54:48.547 --> 00:54:50.210
George is asking,

00:54:50.510 --> 00:54:51.931
when using three-quarter

00:54:52.090 --> 00:54:54.193
ounce cloth in Z-Poxy

00:54:54.474 --> 00:54:57.036
finishing resin to cover a sheeted plane,

00:54:57.076 --> 00:54:58.496
do you recommend thinning

00:54:58.536 --> 00:55:00.639
the Z-Poxy resin with alcohol?

00:55:01.199 --> 00:55:04.943
If you're using finishing resin, no.

00:55:05.003 --> 00:55:06.184
Finishing resin is

00:55:06.623 --> 00:55:08.146
definitely thin enough to

00:55:08.166 --> 00:55:09.447
get into three-quarter ounce.

00:55:11.420 --> 00:55:13.862
if you feel like you aren't

00:55:14.041 --> 00:55:15.163
getting in there what you

00:55:15.202 --> 00:55:16.224
really need to do is start

00:55:16.304 --> 00:55:17.965
working the epoxy into it

00:55:18.005 --> 00:55:20.405
so use like an old credit

00:55:20.447 --> 00:55:22.168
card I've seen people use I

00:55:22.228 --> 00:55:23.829
personally prefer to use

00:55:25.050 --> 00:55:28.492
cardstock again paper it's

00:55:28.512 --> 00:55:29.672
biodegradable toss in the

00:55:29.693 --> 00:55:31.114
garbage feel a little bit

00:55:31.514 --> 00:55:32.614
less bad about myself

00:55:32.655 --> 00:55:33.795
rather than using plastic

00:55:33.856 --> 00:55:36.418
right and it's cheap it's

00:55:36.538 --> 00:55:38.338
easily come by and I use

00:55:38.478 --> 00:55:39.860
cardstock a lot for tracing

00:55:39.900 --> 00:55:40.721
a lot of different things

00:55:42.025 --> 00:55:43.905
I've used fiberglass really

00:55:44.085 --> 00:55:47.387
easy and cardstock for

00:55:47.467 --> 00:55:49.009
creating Bombay doors.

00:55:49.268 --> 00:55:50.449
Go to my YouTube channel.

00:55:50.869 --> 00:55:51.710
I've got a really great

00:55:52.291 --> 00:55:53.670
coverage of when I did the

00:55:53.710 --> 00:55:55.472
Saab B-seventeen Bombay doors.

00:55:55.492 --> 00:55:57.672
It started life as just a

00:55:57.753 --> 00:56:00.755
tracing on the bottom of a built fuselage,

00:56:01.335 --> 00:56:03.436
laid out the glass over top of it,

00:56:03.657 --> 00:56:06.398
and then literally traced over top.

00:56:06.737 --> 00:56:08.199
And it just started with cardstock.

00:56:10.394 --> 00:56:14.135
So yeah, it can be a really useful tool.

00:56:15.177 --> 00:56:16.657
Moving on, next question.

00:56:16.956 --> 00:56:18.717
Can epoxy resin and

00:56:18.777 --> 00:56:20.878
fiberglass be used on a foam wing?

00:56:21.057 --> 00:56:22.958
Absolutely, absolutely.

00:56:23.918 --> 00:56:26.739
The vast majority of large

00:56:26.840 --> 00:56:28.800
model airplanes are foam

00:56:28.840 --> 00:56:32.362
core with a balsa skin or

00:56:33.601 --> 00:56:35.603
combination of balsa and fiberglass.

00:56:37.358 --> 00:56:39.860
So the fiberglass itself, again,

00:56:39.880 --> 00:56:40.822
you have to be careful

00:56:40.862 --> 00:56:42.322
because if you get into

00:56:42.623 --> 00:56:44.125
those exothermic reactions,

00:56:44.164 --> 00:56:45.266
it can melt the foam.

00:56:46.567 --> 00:56:47.827
So that's why I say use epoxy.

00:56:49.494 --> 00:56:51.056
um in addition to that you

00:56:51.096 --> 00:56:52.155
have to also be careful

00:56:52.215 --> 00:56:55.077
with uh laminating epoxy or

00:56:55.197 --> 00:56:56.858
sorry fiberglass onto foam

00:56:57.418 --> 00:56:59.318
because if there's some

00:56:59.358 --> 00:57:00.798
sort of chemical reaction

00:57:01.119 --> 00:57:02.940
that happens later or too

00:57:02.980 --> 00:57:04.739
much heat from the sun that

00:57:04.780 --> 00:57:06.041
happens later you'll

00:57:06.061 --> 00:57:07.460
develop soft spots and

00:57:07.521 --> 00:57:08.422
bubbles under the

00:57:08.461 --> 00:57:09.981
fiberglass so that's why a

00:57:10.001 --> 00:57:12.123
lot of people try to take the the foam

00:57:13.103 --> 00:57:14.144
skin it with like

00:57:14.264 --> 00:57:16.447
one-sixteenth-inch balsa wood,

00:57:16.827 --> 00:57:18.289
and then fiberglass it

00:57:18.309 --> 00:57:19.969
because you get less of

00:57:20.030 --> 00:57:22.851
that gassing effect because

00:57:22.871 --> 00:57:24.193
of the chemical differential.

00:57:25.114 --> 00:57:25.914
I've seen it happen.

00:57:26.536 --> 00:57:27.496
My poor buddy Carl.

00:57:28.938 --> 00:57:30.099
You're P-forty, my brother.

00:57:31.980 --> 00:57:33.101
Unfortunate, but we love it.

00:57:35.389 --> 00:57:37.291
So Mitch asked,

00:57:37.510 --> 00:57:38.751
is it better to mix by

00:57:38.891 --> 00:57:40.291
weight than volume?

00:57:40.931 --> 00:57:42.751
Ryan Elliott also chimed in

00:57:42.791 --> 00:57:46.313
and says he mixes ratio in

00:57:46.353 --> 00:57:47.853
a digital gram scale.

00:57:47.994 --> 00:57:49.914
Great way to accurately mix.

00:57:50.393 --> 00:57:52.094
Yeah, kitchen scale.

00:57:52.235 --> 00:57:53.054
Have one in your shop.

00:57:53.635 --> 00:57:54.434
This is an old one.

00:57:54.474 --> 00:57:55.356
I bought my wife a nice

00:57:55.396 --> 00:57:56.315
pretty new one so that I

00:57:56.335 --> 00:57:57.096
could have the old one.

00:57:57.976 --> 00:57:59.797
Definitely use grams.

00:58:00.797 --> 00:58:01.818
The reason that you use

00:58:01.858 --> 00:58:03.360
grams is because you have

00:58:03.481 --> 00:58:05.561
far more resolution.

00:58:06.242 --> 00:58:07.844
You go to mix up even an

00:58:08.143 --> 00:58:13.108
eighth ounce of epoxy, that's a lot.

00:58:13.528 --> 00:58:15.570
It's a lot of epoxy.

00:58:16.311 --> 00:58:17.391
So for context,

00:58:17.452 --> 00:58:18.492
what I mixed up here for

00:58:18.572 --> 00:58:20.414
each one of these was two grams.

00:58:21.074 --> 00:58:23.197
One gram of epoxy, one gram of hardener.

00:58:24.197 --> 00:58:24.597
That's it.

00:58:27.255 --> 00:58:27.434
Now,

00:58:27.514 --> 00:58:29.635
it's also important to check the

00:58:29.735 --> 00:58:31.155
system that you're working with.

00:58:31.715 --> 00:58:33.556
I have fiberglass.

00:58:34.856 --> 00:58:36.978
It's a company or brand of

00:58:37.038 --> 00:58:38.978
fiberglass where it's a three to one.

00:58:39.918 --> 00:58:42.818
So you have to make sure

00:58:42.838 --> 00:58:43.878
that you check the ratio.

00:58:44.800 --> 00:58:47.519
But, yeah, do math.

00:58:47.539 --> 00:58:51.280
What was the other part of that question?

00:58:51.380 --> 00:58:52.202
Mitch had asked,

00:58:52.242 --> 00:58:53.262
is it better to mix by

00:58:53.342 --> 00:58:53.981
weight than volume?

00:58:54.289 --> 00:58:54.849
Yeah,

00:58:54.869 --> 00:58:56.829
that relates to what the manufacturer

00:58:56.869 --> 00:58:57.451
recommends.

00:58:57.610 --> 00:58:59.291
Most of the time it's going to be by mass,

00:58:59.612 --> 00:59:00.711
yeah.

00:59:00.733 --> 00:59:01.992
Brian Paris is asking,

00:59:02.012 --> 00:59:04.014
would you go over the epoxy

00:59:04.193 --> 00:59:05.755
micro balloon mix again

00:59:06.074 --> 00:59:08.456
using finishing resin ratio?

00:59:08.556 --> 00:59:10.657
I've heard of this but have not done it.

00:59:11.498 --> 00:59:12.498
Great show, thanks.

00:59:13.059 --> 00:59:16.221
So in my opinion, no.

00:59:17.327 --> 00:59:18.909
because I use primers.

00:59:20.869 --> 00:59:22.891
When you go over micro balloons,

00:59:22.931 --> 00:59:24.371
at least these micro balloons,

00:59:25.773 --> 00:59:26.572
I know they make micro

00:59:26.592 --> 00:59:28.815
balloons in different sizes, right?

00:59:29.235 --> 00:59:29.994
But on average,

00:59:30.054 --> 00:59:30.896
the micro balloons that

00:59:30.916 --> 00:59:31.655
you're going to get like

00:59:31.715 --> 00:59:33.516
from deluxe model products,

00:59:34.918 --> 00:59:36.418
when you go to sand it and

00:59:36.458 --> 00:59:42.181
then you apply a primer over top of it,

00:59:42.242 --> 00:59:43.543
the primer is going to fill

00:59:43.643 --> 00:59:45.103
in any small voids.

00:59:46.052 --> 00:59:47.373
And then once you go to do

00:59:47.434 --> 00:59:49.496
like your brush sanding.

00:59:49.675 --> 00:59:51.657
So like if I'm going to have

00:59:51.717 --> 00:59:53.760
something that's like baby but smooth,

00:59:54.280 --> 00:59:57.123
I will take effectively sand the primer.

00:59:57.222 --> 00:59:58.244
I don't actually sand it.

00:59:58.304 --> 00:59:59.565
I take a paper towel and I

00:59:59.646 --> 01:00:00.585
rub it down almost like

01:00:00.606 --> 01:00:02.688
it's a tack cloth because

01:00:02.728 --> 01:00:05.231
there's overspray from the primer.

01:00:06.211 --> 01:00:07.273
And that just helps sand

01:00:07.293 --> 01:00:08.634
back all of that overspray.

01:00:09.364 --> 01:00:10.724
And if you get to one of

01:00:10.764 --> 01:00:12.065
those sections where the

01:00:12.106 --> 01:00:13.467
micro balloons are not

01:00:13.567 --> 01:00:14.827
filled necessarily all the

01:00:14.847 --> 01:00:16.449
way with the primer,

01:00:16.668 --> 01:00:18.110
just add a little bit more primer.

01:00:18.809 --> 01:00:20.170
It's a lot easier to deal

01:00:20.190 --> 01:00:21.572
with it that way than it is

01:00:21.652 --> 01:00:24.693
with epoxy because you apply the epoxy,

01:00:24.733 --> 01:00:25.974
it's not going to be smooth

01:00:26.454 --> 01:00:28.416
or as smooth as what you've worked,

01:00:28.496 --> 01:00:28.777
right?

01:00:30.338 --> 01:00:31.358
You're not really adding any

01:00:31.438 --> 01:00:34.139
strength because the epoxy

01:00:34.159 --> 01:00:35.081
with the micro balloons

01:00:35.181 --> 01:00:36.882
inherently is not strong.

01:00:37.793 --> 01:00:38.813
Because you're effectively

01:00:38.893 --> 01:00:41.114
filling the epoxy with voids.

01:00:43.715 --> 01:00:45.277
So that's my best advice.

01:00:46.436 --> 01:00:48.617
I think you touched that answer,

01:00:48.677 --> 01:00:50.778
the used finishing resin.

01:00:50.938 --> 01:00:54.141
And he just chimed in again.

01:00:55.922 --> 01:00:57.822
I think he's asking, what is the...

01:00:59.530 --> 01:01:01.731
mixture of epoxy and micro

01:01:01.771 --> 01:01:03.251
balloons like how much of

01:01:03.371 --> 01:01:05.393
each and then he was asking

01:01:05.413 --> 01:01:06.873
would you use finishing

01:01:06.932 --> 01:01:08.054
resin over it so he's

01:01:08.134 --> 01:01:09.793
asking about ratio between

01:01:09.813 --> 01:01:12.375
yeah okay okay that that

01:01:12.534 --> 01:01:14.956
that that too um that's a

01:01:14.996 --> 01:01:18.396
tlar uh that's a that's a

01:01:18.416 --> 01:01:19.476
that looks about right

01:01:20.117 --> 01:01:23.297
that's that acronym tlar uh

01:01:23.398 --> 01:01:25.338
like I said I when I mix up

01:01:25.358 --> 01:01:27.199
micro balloons I go to the

01:01:27.239 --> 01:01:28.619
consistency of toothpaste

01:01:31.275 --> 01:01:32.677
So it's going to be kind of thick,

01:01:32.737 --> 01:01:34.418
but it's still going to kind of flow,

01:01:34.918 --> 01:01:35.197
right?

01:01:37.179 --> 01:01:38.840
And that's with finishing resin.

01:01:38.900 --> 01:01:39.860
Now, if I'm using like,

01:01:39.900 --> 01:01:41.942
thirty minute epoxy and micro balloons,

01:01:42.061 --> 01:01:42.902
that's going to have a

01:01:42.961 --> 01:01:44.103
totally different feel.

01:01:44.682 --> 01:01:46.304
It's going to be kind of goopy.

01:01:48.465 --> 01:01:48.864
So really,

01:01:49.164 --> 01:01:50.385
it depends on the epoxy that

01:01:50.405 --> 01:01:51.206
you're working with.

01:01:52.407 --> 01:01:54.166
But with finishing epoxy,

01:01:54.288 --> 01:01:55.507
I'm definitely targeting

01:01:55.708 --> 01:01:57.088
toothpaste consistency.

01:01:58.246 --> 01:01:59.085
Because you're only working

01:01:59.106 --> 01:02:00.807
with a little bit at a time, right?

01:02:01.007 --> 01:02:02.949
So you can't necessarily do

01:02:02.989 --> 01:02:03.389
this by weight.

01:02:03.409 --> 01:02:05.190
Like, this weighs nothing.

01:02:05.210 --> 01:02:08.172
Like, you can't do this by weight.

01:02:09.875 --> 01:02:11.036
So, again, T-lar.

01:02:11.235 --> 01:02:13.918
And the more micro-balloons that you add,

01:02:14.097 --> 01:02:14.938
effectively,

01:02:15.800 --> 01:02:18.681
the easier it will be to sand later.

01:02:18.702 --> 01:02:19.121
Okay.

01:02:21.023 --> 01:02:21.784
Because, again,

01:02:22.105 --> 01:02:25.367
you're trading off epoxy for empty space,

01:02:25.686 --> 01:02:26.068
effectively.

01:02:26.088 --> 01:02:26.208
Gotcha.

01:02:27.090 --> 01:02:28.532
So can you put too many

01:02:28.572 --> 01:02:30.072
micro balloons in then?

01:02:30.172 --> 01:02:30.592
Oh, sure.

01:02:30.932 --> 01:02:31.132
Sure.

01:02:32.034 --> 01:02:32.994
You can go to the point

01:02:33.034 --> 01:02:37.097
where it's so dry that you can't use it.

01:02:38.677 --> 01:02:40.398
So when you're going to do

01:02:40.438 --> 01:02:42.400
it for the first time, add some.

01:02:42.579 --> 01:02:43.400
See how it feels.

01:02:43.481 --> 01:02:44.260
Keep adding.

01:02:44.360 --> 01:02:45.121
See how it feels.

01:02:45.181 --> 01:02:45.842
Keep adding.

01:02:45.922 --> 01:02:46.601
See how it feels.

01:02:46.922 --> 01:02:48.242
You'll get experience with it.

01:02:48.342 --> 01:02:49.724
And I still make mistakes.

01:02:49.744 --> 01:02:52.945
And I'm just like, oh, I added too much.

01:02:53.005 --> 01:02:54.067
It happens.

01:02:54.126 --> 01:02:54.586
It happens.

01:02:56.259 --> 01:02:56.639
Brian,

01:02:56.679 --> 01:02:58.820
if you need any more clarification

01:02:58.880 --> 01:02:59.260
on that,

01:02:59.639 --> 01:03:01.480
please drop any other questions

01:03:01.539 --> 01:03:01.780
in the chat.

01:03:01.840 --> 01:03:03.501
I'm sorry I misunderstood your question.

01:03:03.740 --> 01:03:06.981
No, I knew where you were going,

01:03:07.021 --> 01:03:07.661
but I was like,

01:03:07.882 --> 01:03:10.003
I think he wanted the first

01:03:10.043 --> 01:03:10.983
part of that first.

01:03:11.023 --> 01:03:13.744
So I think it made sense.

01:03:15.164 --> 01:03:16.543
Rick said,

01:03:16.684 --> 01:03:18.724
Sig used to have a finishing

01:03:18.804 --> 01:03:20.565
resin epoxy that used only

01:03:20.606 --> 01:03:22.005
a few drops of hardener.

01:03:22.545 --> 01:03:24.025
Does anyone have a product

01:03:24.045 --> 01:03:26.467
like this that you're aware of?

01:03:26.786 --> 01:03:27.806
That's going to be more

01:03:27.847 --> 01:03:29.768
along the lines of a polyester resin.

01:03:30.527 --> 01:03:34.248
So the hardener is more of a catalyst.

01:03:36.289 --> 01:03:37.989
So it's going to be like a

01:03:38.090 --> 01:03:38.989
liquid in a tube.

01:03:39.210 --> 01:03:40.891
So like, for example, Bondo.

01:03:42.855 --> 01:03:45.476
Bondo has a brand of their

01:03:45.655 --> 01:03:46.936
their epoxy that you can

01:03:46.956 --> 01:03:49.018
get I know at Home Depot, I've seen it,

01:03:49.038 --> 01:03:50.179
that's where I got this.

01:03:51.559 --> 01:03:53.300
And their hardener for it is

01:03:53.340 --> 01:03:54.621
just like you get like a

01:03:54.701 --> 01:03:56.221
half gallon tub of it.

01:03:56.621 --> 01:03:57.621
And the hardener is like

01:03:57.661 --> 01:03:59.463
this little tiny tube.

01:04:00.123 --> 01:04:03.445
And I just I'm telling you

01:04:03.485 --> 01:04:04.945
now don't just don't go to

01:04:05.025 --> 01:04:06.826
polyesters if you if you

01:04:07.065 --> 01:04:08.447
absolutely can avoid it just

01:04:11.713 --> 01:04:12.594
it's not a matter of

01:04:12.635 --> 01:04:14.255
preference it's a matter of

01:04:14.355 --> 01:04:18.336
workability it's just it's

01:04:18.536 --> 01:04:20.717
much more difficult like if

01:04:20.797 --> 01:04:23.277
you were doing molds if

01:04:23.297 --> 01:04:25.539
you're making molds of an

01:04:25.599 --> 01:04:29.420
entire fuselage sure go at

01:04:29.460 --> 01:04:30.481
it because that's going to

01:04:30.501 --> 01:04:32.842
be a much more robust and

01:04:32.922 --> 01:04:36.822
longer lasting fiberglass for making a

01:04:37.498 --> 01:04:38.398
a mold,

01:04:38.458 --> 01:04:41.320
like to cast a new product off of it.

01:04:42.242 --> 01:04:43.943
But if you're just making

01:04:43.983 --> 01:04:46.083
repairs or covering a wing or something,

01:04:47.105 --> 01:04:48.985
I would really stick to epoxy only.

01:04:50.907 --> 01:04:53.769
Makes sense.

01:04:53.809 --> 01:04:54.210
Perfect.

01:04:54.690 --> 01:04:54.831
Yeah,

01:04:54.871 --> 01:04:57.172
Brian said you had covered everything

01:04:57.251 --> 01:04:58.572
he was looking for.

01:05:00.355 --> 01:05:02.096
Okay.

01:05:02.155 --> 01:05:03.657
We could wrap this up with a question.

01:05:04.380 --> 01:05:05.240
Okay.

01:05:05.300 --> 01:05:05.920
All right.

01:05:05.981 --> 01:05:06.822
The hard question.

01:05:07.101 --> 01:05:08.001
The hard question.

01:05:08.041 --> 01:05:12.684
All right.

01:05:12.704 --> 01:05:14.445
This is a highly debated topic,

01:05:14.527 --> 01:05:17.748
but I was able to actually

01:05:17.809 --> 01:05:21.911
speak to an aircraft mechanic.

01:05:21.931 --> 01:05:22.010
Okay.

01:05:24.032 --> 01:05:25.574
According to investigations,

01:05:26.094 --> 01:05:27.875
what was really the cause

01:05:28.034 --> 01:05:30.277
of a series of stall spins

01:05:30.757 --> 01:05:32.378
when the Texan was debuted?

01:05:35.563 --> 01:05:36.963
So what was actually the

01:05:37.023 --> 01:05:40.806
cause of a series of stall

01:05:40.846 --> 01:05:42.907
spins when the Texan was debuted?

01:05:42.947 --> 01:05:44.148
So to back up a little bit,

01:05:44.168 --> 01:05:45.608
a lot of people believe

01:05:46.170 --> 01:05:48.010
that the Texan is a very

01:05:48.130 --> 01:05:49.472
misbehaved airplane.

01:05:50.693 --> 01:05:52.072
It's really not.

01:05:53.775 --> 01:05:55.675
The issue arose from when

01:05:55.695 --> 01:05:57.456
there were a series of accidents.

01:05:58.193 --> 01:06:02.856
where pilots thought that at low speeds,

01:06:03.016 --> 01:06:04.336
it would just completely

01:06:04.657 --> 01:06:05.958
stall out and it would spin

01:06:05.998 --> 01:06:06.538
into the ground.

01:06:07.259 --> 01:06:10.179
So this wasn't actually a problem.

01:06:10.239 --> 01:06:13.521
There was a problem with the airplane.

01:06:15.322 --> 01:06:19.405
So what was that problem?

01:06:19.465 --> 01:06:21.286
And I think we'll give a

01:06:21.365 --> 01:06:24.266
hardware kit away for this

01:06:24.387 --> 01:06:27.668
one since it's a hard one.

01:06:27.768 --> 01:06:27.969
Yeah.

01:06:29.454 --> 01:06:31.494
This one's not very well known.

01:06:31.534 --> 01:06:33.836
We usually hear the pilot accounts.

01:06:34.336 --> 01:06:35.717
We don't necessarily hear

01:06:35.757 --> 01:06:37.778
the mechanic accounts of

01:06:37.858 --> 01:06:39.699
what goes on with these airplanes.

01:06:40.701 --> 01:06:43.882
Brian Andrus said placement of the wings?

01:06:44.943 --> 01:06:45.304
No.

01:06:45.943 --> 01:06:50.246
Lack of, well... Laminar flow?

01:06:50.447 --> 01:06:51.327
Laminar flow.

01:06:51.347 --> 01:06:51.387
No.

01:06:52.027 --> 01:06:54.590
I mean, it is technically related to flow,

01:06:54.769 --> 01:06:55.050
but...

01:06:57.958 --> 01:07:04.400
It has more to do with flaps.

01:07:04.440 --> 01:07:07.340
Remember, on this model of airplane,

01:07:07.920 --> 01:07:09.461
there are three wing segments.

01:07:09.501 --> 01:07:10.442
There's the middle straight

01:07:10.481 --> 01:07:12.222
section and then the outer

01:07:12.262 --> 01:07:15.664
wing panels give you your dihedral.

01:07:15.704 --> 01:07:16.804
The flaps themselves,

01:07:16.824 --> 01:07:17.903
you have a center section

01:07:17.985 --> 01:07:19.144
and two outer sections.

01:07:23.820 --> 01:07:25.320
The roll bar obstructing the view?

01:07:25.481 --> 01:07:25.780
No.

01:07:26.802 --> 01:07:33.666
No, that was an inconvenience.

01:07:34.306 --> 01:07:35.768
Issue with the flaps.

01:07:36.228 --> 01:07:37.568
You're on the right track.

01:07:39.010 --> 01:07:41.431
Can you name what it is?

01:07:41.831 --> 01:07:47.534
You're the closest so far, Pete.

01:07:47.635 --> 01:07:49.255
I know, right?

01:07:49.335 --> 01:07:50.277
Boundary layer.

01:07:52.177 --> 01:07:52.496
No,

01:07:52.556 --> 01:07:54.938
it's not related to the boundary layer.

01:07:58.681 --> 01:08:00.463
You guys can thank Joshua.

01:08:00.503 --> 01:08:02.903
He comes up with the toughest questions.

01:08:03.885 --> 01:08:05.706
Blanked out airflow on the tail?

01:08:05.925 --> 01:08:06.407
No.

01:08:07.266 --> 01:08:10.949
The outer flaps acted like the ailerons.

01:08:11.909 --> 01:08:13.311
No, that's not it.

01:08:14.411 --> 01:08:15.572
Flaps too heavy?

01:08:16.533 --> 01:08:17.394
No.

01:08:19.034 --> 01:08:20.235
Alright, well, I think

01:08:22.221 --> 01:08:23.643
I think we'll give it to Pete.

01:08:24.023 --> 01:08:25.144
He's the closest.

01:08:26.184 --> 01:08:27.944
It's not wash out or wash in.

01:08:28.045 --> 01:08:30.606
So what what happens is that

01:08:30.726 --> 01:08:34.189
the the flaps are like location.

01:08:36.649 --> 01:08:40.051
No, it's so there's there's a torque bar,

01:08:40.372 --> 01:08:41.412
there's a torque bar that

01:08:41.512 --> 01:08:43.153
lowers and raises these flaps.

01:08:44.113 --> 01:08:45.494
And there are pins that

01:08:45.534 --> 01:08:47.496
connect the torque bar to the flaps.

01:08:48.555 --> 01:08:49.877
what would happen is the

01:08:49.896 --> 01:08:51.658
vibration and torque would

01:08:51.818 --> 01:08:53.838
actually let those pins

01:08:53.979 --> 01:08:57.159
come out and so you had a

01:08:57.220 --> 01:09:00.041
situation where you would

01:09:00.100 --> 01:09:03.743
have flap differential so

01:09:03.802 --> 01:09:05.804
you the connection was made

01:09:05.844 --> 01:09:07.265
so you had control of the

01:09:07.305 --> 01:09:09.666
flap of the flaps on the

01:09:09.706 --> 01:09:11.426
middle flap but you had

01:09:11.466 --> 01:09:13.188
these torque tubes that

01:09:13.287 --> 01:09:14.528
connected the middle flap

01:09:14.627 --> 01:09:15.788
to the outer flaps

01:09:16.632 --> 01:09:18.154
So you would have pins fail,

01:09:18.734 --> 01:09:19.956
and one flap would work,

01:09:19.996 --> 01:09:21.016
and the other flap wouldn't.

01:09:21.136 --> 01:09:22.978
You would have flap differential,

01:09:23.378 --> 01:09:24.800
and there was not enough

01:09:25.159 --> 01:09:27.101
aileron authority to

01:09:27.322 --> 01:09:31.485
overcome that differential.

01:09:31.525 --> 01:09:36.250
So from there, you would have, they issued,

01:09:36.409 --> 01:09:37.069
oh, what was it?

01:09:37.090 --> 01:09:38.411
I have notes on this.

01:09:38.490 --> 01:09:39.051
I have notes.

01:09:40.676 --> 01:09:44.158
A tech order was issued to

01:09:44.239 --> 01:09:45.619
place just a standard

01:09:45.680 --> 01:09:47.561
rubber hose over those

01:09:47.782 --> 01:09:50.463
joints to help reduce the

01:09:50.484 --> 01:09:52.005
vibration but also keep the

01:09:52.045 --> 01:09:52.905
pins in place.

01:09:53.626 --> 01:09:54.145
Interesting.

01:09:54.546 --> 01:10:00.331
And they never had an issue after that,

01:10:00.350 --> 01:10:00.511
ever.

01:10:00.530 --> 01:10:02.813
So, this airplane is very well behaved.

01:10:02.832 --> 01:10:03.733
If you've got a Texan,

01:10:03.792 --> 01:10:06.255
go get some garden hose, cut off a piece,

01:10:06.354 --> 01:10:07.456
slide it over there.

01:10:09.311 --> 01:10:10.032
That's interesting.

01:10:10.453 --> 01:10:11.212
I like that.

01:10:11.233 --> 01:10:11.712
That was good.

01:10:11.912 --> 01:10:12.472
Uh, Pete,

01:10:12.694 --> 01:10:16.295
shoot us an email orders at Dubro.com.

01:10:17.456 --> 01:10:17.876
Uh,

01:10:18.435 --> 01:10:20.917
let me know if you want a two fifty six

01:10:21.037 --> 01:10:22.917
four forty six thirty two

01:10:22.997 --> 01:10:24.538
two millimeter or three

01:10:24.578 --> 01:10:27.020
millimeter hardware accessory kit.

01:10:27.100 --> 01:10:28.039
We'll get that sent out to you.

01:10:28.060 --> 01:10:30.641
Awesome.

01:10:30.761 --> 01:10:31.002
Yeah.

01:10:32.521 --> 01:10:33.103
All right, my man.

01:10:33.622 --> 01:10:35.564
Uh, good show.

01:10:35.963 --> 01:10:38.185
Everybody liked the epoxy topic.

01:10:39.721 --> 01:10:40.322
Like I said,

01:10:40.362 --> 01:10:41.622
some people feel like it's a

01:10:42.302 --> 01:10:44.023
difficult to approach topic,

01:10:44.483 --> 01:10:45.623
but it's really not.

01:10:45.904 --> 01:10:47.243
You just kind of have to dig in,

01:10:47.543 --> 01:10:48.564
and there are some little

01:10:48.604 --> 01:10:49.845
things along the way that

01:10:50.885 --> 01:10:52.885
you really got to watch out for.

01:10:53.725 --> 01:10:54.506
It's kind of messy.

01:10:54.626 --> 01:10:57.426
Be ready to clean up and have fun.

01:10:58.067 --> 01:10:59.646
Yeah.

01:10:59.686 --> 01:11:01.207
Yeah, don't be intimidated.

01:11:01.266 --> 01:11:02.648
It's not as hard as it seems.

01:11:03.108 --> 01:11:03.368
No.

01:11:04.167 --> 01:11:05.809
The first one may be a little rough,

01:11:05.969 --> 01:11:07.189
but you'll get through it.

01:11:07.208 --> 01:11:07.349
Yeah.

01:11:09.319 --> 01:11:10.761
I mean,

01:11:10.881 --> 01:11:12.060
nobody's great the first time that

01:11:12.081 --> 01:11:13.081
they do stuff like this.

01:11:13.720 --> 01:11:18.662
Just be aware that anything

01:11:18.681 --> 01:11:21.922
that you do can be fixed.

01:11:22.023 --> 01:11:24.703
Yeah.

01:11:25.002 --> 01:11:26.743
A little elbow grease and a

01:11:26.804 --> 01:11:28.663
hand sander and you'll get through it.

01:11:29.083 --> 01:11:30.144
Exactly.

01:11:30.243 --> 01:11:32.284
Exactly.

01:11:32.324 --> 01:11:32.864
Good stuff.

01:11:35.890 --> 01:11:37.551
Got one comment.

01:11:37.572 --> 01:11:39.533
Switch comments.

01:11:41.935 --> 01:11:43.034
What's going on here?

01:11:43.095 --> 01:11:43.395
There we go.

01:11:43.416 --> 01:11:44.837
I don't know.

01:11:44.856 --> 01:11:45.596
Great show.

01:11:46.278 --> 01:11:47.018
Thumbs up.

01:11:47.717 --> 01:11:48.639
Another great show.

01:11:48.679 --> 01:11:49.319
Thanks, guys.

01:11:49.359 --> 01:11:51.320
Thanks, everybody, for tuning in.

01:11:52.320 --> 01:11:53.202
Next show.

01:11:53.221 --> 01:11:54.863
I'm not at the office.

01:11:54.882 --> 01:11:56.543
I don't have my marker board.

01:11:56.904 --> 01:11:57.505
Is it the time?

01:11:57.524 --> 01:11:57.784
Two weeks.

01:11:57.984 --> 01:11:58.185
Two weeks.

01:11:58.265 --> 01:11:58.784
Two weeks.

01:12:00.492 --> 01:12:03.916
two weeks from today so yes

01:12:04.176 --> 01:12:05.717
it is the tenth February

01:12:05.818 --> 01:12:07.979
tenth will be the next show

01:12:08.201 --> 01:12:10.243
and then February twenty

01:12:10.443 --> 01:12:12.966
fourth after that so if you

01:12:12.985 --> 01:12:13.907
guys aren't subscribed to

01:12:13.926 --> 01:12:15.188
the YouTube channel please

01:12:15.207 --> 01:12:17.150
do so that way you get notifications

01:12:17.871 --> 01:12:19.692
They go up on the Facebook page as well.

01:12:20.632 --> 01:12:22.514
You can subscribe to the newsletter.

01:12:23.014 --> 01:12:24.414
We send an email blast out

01:12:24.435 --> 01:12:25.515
the night of as well.

01:12:26.856 --> 01:12:27.817
So that way you guys can

01:12:27.856 --> 01:12:30.298
stay in the loop and catch the next show.

01:12:30.918 --> 01:12:32.079
Joshua, as always,

01:12:32.119 --> 01:12:32.720
thank you for your

01:12:32.760 --> 01:12:36.783
knowledge and your tough questions.

01:12:36.802 --> 01:12:37.422
You got it.

01:12:37.483 --> 01:12:38.524
I got one for next time.

01:12:38.583 --> 01:12:39.083
It'll be fun.

01:12:39.925 --> 01:12:40.324
Be ready.

01:12:40.484 --> 01:12:42.046
Have Google in the cube, boys.

01:12:43.025 --> 01:12:45.568
It's another mechanics question or yeah.

01:12:46.663 --> 01:12:46.963
Love it.

01:12:47.225 --> 01:12:47.524
Love it.

01:12:48.065 --> 01:12:49.346
We'll see you guys in two weeks.

01:12:49.606 --> 01:12:51.088
Thanks, everybody, for tuning in.

01:12:51.529 --> 01:12:53.872
And as always, have a good night.

01:12:54.733 --> 01:12:55.533
Enjoy the building.

01:12:56.033 --> 01:12:58.036
And hopefully you get some

01:12:58.076 --> 01:12:59.358
warm weather soon so you

01:12:59.377 --> 01:13:00.177
can get out and fly.

01:13:00.479 --> 01:13:03.462
Or if you got snow, Dubrow Snowskis.

01:13:03.721 --> 01:13:04.082
Just saying.

01:13:04.662 --> 01:13:05.583
Yeah, man.

01:13:05.623 --> 01:13:06.505
Have a good night, everybody.

01:13:06.845 --> 01:13:07.065
Take care.